Effect of Processing Parameters on the Density and Microstructure of Direct Laser Sintered Al-12Si Powders

The effect of processing parameters on the sintering behaviour of gas atomised Al-12Si powders has been investigated. Laser power, scanning rate, scan spacing and layer thickness are found to control the densification and the resultant microstructural characteristics of the laser sintered parts. It was found that sintered density increased as the energy density increased reaching a maximum of 80.2% at an energy input per unit volume of 67 J mm-3. For parts produced with a slightly lower power density (50 J mm-3), the microstructure consisted of fine dendrites with interconnected porosity while parts fabricated with a slightly higher power density (100 J mm-3) were noted to have a preponderance of coarse dendrites with a discontinuous network of irregular shaped pores surrounded by a fully dense aluminium-silicon matrix.Mechanical Engineerin

Mass Customization of Foot Orthosis for Rheumatoid Arthritis

Rheumatoid arthritis (RA) is an inflammatory disease, which can cause pain, stiffness, and swelling in the joints of hands and feet. The foot is a major site for RA involvement and a major source of disability resulting from this disease. This paper introduces research which aims to create a mass customisation process for customised orthoses for patients with RA. 3D laser scanning, and gait analysis will be used to generate the orthosis geometry and rapid manufacturing, namely the selective laser sintering (SLS) process, will be used to produce the orthoses. The SLS process enables the incorporation of compositional functional elements, such as locally adjusted stiffness or flexibility, into the orthosis design. The process involved two central elements. The first was a literature survey to identify orthotic design rules for foot impairments in RA. This survey will form a platform for the design rule development and will be complemented by data obtained from two patient trials. The second is a virtual three-segment foot model, created in Anybody dynamics modelling software which can be motivated by data measured from patients using 3D motion capture and force plate systems. Once the measured data has been applied to the model, a virtual insole can be used to simulate the effects of various features in the orthosis. Considerable variation was noted in the literature for types of material, design and methods of orthotic construction. Pressure redistribution using cushioning materials was consistently mapped to painful deformed joints. Orthoses with contoured surfaces, either custom- or mass produced in thermoplastic materials of varying stiffness and density were mapped to joint motion control and deformity prevention. The paper will also describe applying patient gait data to the Anybody model, and then altering the gait pattern by applying the insole model. Future work will also be discussed.Mechanical Engineerin

Selective Laser Sintering of Polymer Nanocomposites

This paper describes the fabrication and characterization of polymer nanocomposite (PNC) materials for use in the selective laser sintering (SLS) process. PNC materials are of great interest generally because of their excellent physical properties, and offer excellent potential in rapid manufacturing of structural polymeric parts. Three different nano additive materials have been used: cerium oxide IV, yttrium stabilized zirconia, and layered Hectorite clay. These materials have been used to reinforce PA6 polymer using solution blending and spray drying to create powder with particle sizes in the range of 5-40 µm. The mechanical properties and microstructure of the PNC materials have been evaluated and the results compared to those of unfilled polymer.Mechanical Engineerin

Strength of the DTM RapidSteel 1.0 Material

This paper reports the results of a study into the strength of the DTM RapidSteel 1.0 material. Elastic modulus and strength of the metal/copper composite material was investigated as a function of the distance from the point of copper infiltration, the furnace cycle duration, and the furnace type. The microstructure of the RapidSteel material was also examined in an attempt to understand the science behind the infiltration process. The results have implications for the design of tools to be made using the RapidTool process in situations where the tool will be used as a production tool, rather than a prototype tool.Mechanical Engineerin

Mechanical Properties and Biological Responses of Bioactive Glass Ceramics Processed using Indirect SLS

This paper will report on research which aims to generate bone replacement components by processing bioactive glass-ceramic powders using indirect selective laser sintering. The indirect SLS route has been chosen as it offers the ability to tailor the shape of the implant to the implantation site, and two bioactive glass ceramic materials have been processed through this route: apatite-mullite and apatite-wollostanite. The results of bend tests, to investigate mechanical properties, and in vitro and in vivo experiments to investigate biological responses of the materials will be reported, and the suitability of completed components for implant will be assessed.Mechanical Engineerin

Ab initio determination of polarizabilities and van der Waals coefficients of Li atoms using the relativistic CCSD(T) method

We report a new technique to determine the van der Waals coeffcients of lithium (Li) atoms based on the relativistic coupled-cluster theory. These quantities are determined using the imaginary parts of the scalar dipole and quadrupole polarizabilities, which are evaluated using the approach that we have proposed in [1]. Our procedure is fully ab initio, and avoids the sum-over-the-states method. We present the dipole and quadrupole polarizabilities of many of the low-lying excited states of Li. Also, the off-diagonal dipole and quadrupole polarizabilites between some of the low-lying states of Li are calculated.Comment: 8 pages, 4 figure

Generalized Supersymmetric Perturbation Theory

Using the basic ingredient of supersymmetry, we develop a simple alternative approach to perturbation theory in one-dimensional non-relativistic quantum mechanics. The formulae for the energy shifts and wave functions do not involve tedious calculations which appear in the available perturbation theories. The model applicable in the same form to both the ground state and excited bound states, unlike the recently introduced supersymmetric perturbation technique which, together with other approaches based on logarithmic perturbation theory, are involved within the more general framework of the present formalism.Comment: 13 pages article in LaTEX (uses standard article.sty). No Figures. Sent to Ann. Physics (2004

Synthesis of bioinspired collagen/alginate/fibrin based hydrogels for soft tissue engineering

Hydrogels based on natural polymers offer a range of properties to mimic the native extracellular matrix, and provide microenvironments to preserve cellular function and encourage tissue formation. A tri-component hydrogel using collagen, alginate and fibrin (CAF) was developed and investigated at three collagen concentrations for application as a functional extracellular matrix analogue. Physical-chemical characterization of CAF hydrogels demonstrated a thermo-responsive crosslinking capacity at physiological conditions with stiffness similar to native soft tissues. CAF hydrogels were also assessed for cytocompatibility using L929 murine fibroblasts, pancreatic MIN6 β-cells and human mesenchymal stem cells (hMSCs); and demonstrated good cell viability, proliferation and metabolic activity after 7 days of in vitro culture. CAF hydrogels, especially with 2.5% w/v collagen, increased alkaline phosphatase production in hMSCs indicating potential for the promotion of osteogenic activity. Moreover, CAF hydrogels also increased metabolic activity of MIN6 β-cells and promoted the reconstitution of spherical pseudoislets with sizes ranging between 50 and 150 μm at day 7, demonstrating potential in diabetic therapeutic applications