A performance/loss evaluation of SSME HPFTP turbine

An evaluation of component losses of the High Pressure Fuel Turbopump (HPFTP) in the Space Shuttle Main Engine (SSME) is performed using a mean-line prediction method. This is accompanied with an extensive review of loss correlations in the literature. The present prediction uses an existing gas path velocity triangle, real LH2 and H2O gas properties and loss correlations selected from the literature. The significant losses incurred in the HPFTP turbine include profile loss, secondary loss, and tip clearance loss. Results obtained from the present prediction are compared to those calculated from a quasi-three dimensional numerical analysis. Except for the clearance loss, the present loss coefficients are in general higher than their counterparts from the quasi-three dimensional analysis. The fact that the mean-line velocity data being unable to represent actual flow fields near the hub and the tip regions is largely responsible for the uncertainty involved in the present method. On the other hand, due mainly to the ad-hoc nature of the studies involved, the correlations currently available in the literature may not be suitable for accurate loss prediction of the particular rocket turbine in the SSME HPFTP. Further studies particularly in the areas of tip clearance loff, coolant loss, secondary loss, and their interactions are desirable. Fundamental phenomena concerning flow unsteadiness in wake shedding and turbulence are also important

An assessment of secondary loss reduction techniques for STME LOX turbine

One of the primary objectives of the National Launch System (NLS) program, explored jointly by NASA and several other government agencies, is to develop a new Space Transportation Main Engine (STME) which will perform better and is more reliable than the present Space Shuttle Main Engine (SSME). Preliminary design of the Oxidizer (LOX) turbine in STME has recently been completed by Pratt and Whitney (P&W). It is a single-stage, high impulsive turbine with an approximately 170-degree deflection angle across the rotor. Due mainly to strong flow turning, the secondary loss in the rotor passage accounts for nearly 50 percent of the total loss over the entire stage, based on a mean-line prediction reported by P&W. To reduce such a significant loss with an aim to further improve STME, performance has recently become one of the major research tasks for the Consortium Turbine Team at MSFC. As part of this team effort, the primary objective of the study is to identify and examine prospective approaches for secondary loss reduction. Relevant information reported earlier in the open literature, primarily for jet-engine applications, was also reviewed to a great extent. It is hoped that information gained from this study will promote further understanding toward these approaches and their potential applicability in STME turbines

CFD analysis on control of secondary losses in STME LOX turbines with endwall fences

The rotor blade in the newly designed LOX turbine for the future Space Transportation Main Engine (STME) has a severe flow turning angle, nearly 160 degrees. The estimated secondary loss in the rotor alone accounts for nearly 50 percent of the total loss over the entire stage. To reduce such a loss, one of the potential methods is to use fences attached on the turbine endwall (hub). As a prelude to examining the effects of endwall fence with actual STME turbine configuration, the present study focuses on similar issues with a different, but more generic, geometry - a rectangular duct with a 160-degree bend. The duct cross-section has a 2-to-1 aspect ratio and the radii of curvature for the inner and outer wall are 0.25 and 1.25 times the duct width, respectively. The present emphasis lies in examining the effects of various fence-length extending along the streamwise direction. The flowfield is numerically simulated using the FDNS code developed earlier by Wang and Chen. The FDNS code is a pressure based, finite-difference, Navier-Stokes equations solver

Study of plate-fin heat exchanger and cold plate for the active thermal control system of Space Station

Plate-fin heat exchangers will be employed in the Active Thermal Control System of Space Station Freedom. During ground testing of prototypic heat exchangers, certain anomalous behaviors have been observed. Diagnosis has been conducted to determine the cause of the observed behaviors, including a scrutiny of temperature, pressure, and flow rate test data, and verification calculations based on such data and more data collected during the ambient and thermal/vacuum tests participated by the author. The test data of a plate-fin cold plate have been also analyzed. Recommendation was made with regard to further tests providing more useful information of the cold plate performance

Numerical studies of unsteady transonic flow over an oscillating airfoil

A finite-difference solution to the Navier-Stokes equations combined with a time-varying grid-generation technique was used to compute unsteady transonic flow over an oscillating airfoil. These computations were compared with experimental data (obtained at Ames Research Center) which form part of the AGARD standard configuration for aeroelastic analysis. A variety of approximations to the full Navier-Stokes equations was used to determine the effect of frequency, shock-wave motion, flow separation, and airfoil geometry on unsteady pressures and overall air loads. Good agreement is shown between experiment and theory with the limiting factor being the lack of a reliable turbulence model for high-Reynolds-number, unsteady transonic flows

Heat transfer in the tip region of a rotor blade simulator

The measurement of mass transfer from cavities is discussed with emphasis on the effect of cavity orientations relative to the main flow direction. A finite difference computation for turbulent air flow and heat transfer over a two-dimensional shrouded rectangular cavity is discussed

Laminar flow past a sphere at high mach number

Hypersonic viscous flow past spher

Calculation of external-internal flow fields for mixed-compression inlets

Supersonic inlet flows with mixed external-internal compressions were computed using a combined implicit-explicit (Beam-Warming-Steger/MacCormack) method for solving the three-dimensional unsteady, compressible Navier-Stokes equations in conservation form. Numerical calculations were made of various flows related to such inlet operations as the shock-wave intersections, subsonic spillage around the cowl lip, and inlet started versus unstarted conditions. Some of the computed results were compared with wind tunnel data

Falling film evaporation on horizontal tubes with smooth and structured surfaces

The present study includes the development of a model for falling film evaporation on a horizontal plain tube and extensive experimental tests for tubes with plain and commercial structured surfaces in a spray evaporator. The model defines heat transfer in three distinct regions: the jet impingement region, the thermal developing region, and the fully developed region. The heat transfer coefficient in the thermal developing region was estimated by considering one-dimensional transient heat conduction across the film. The developed heat transfer coefficient was calculated by solving Nusselt\u27s problem for film evaporation. Compared with experimental data, the present model predicted data in good agreement with experiment;Heat transfer within a test cylinder heated by a cartridge heater was analyzed. Spray evaporation tests using electrically heated test sections with smooth, GEWA-T, Thermoexcel-E, and High Flux surfaces were conducted to investigate the effects of liquid supply mode, surface structure, surface aging, surface subcooling, heat flux, film flowrate, liquid feed height, and rate of heat flux change. Complementary pool boiling experiments were also conducted;The falling film evaporation provides heat transfer coefficients higher than the natural convection that characterizes pool boiling at low superheats. The falling film evaporation data for the structured surfaces merge with the respective pool boiling curves at high heat flux. High Flux and Thermoexcel-E surfaces are characterized by incipient boiling at low superheats and high boiling coefficients, realized by internal thin film evaporation. The first-stage nucleate boiling on the Thermoexcel-E surface before normal boiling is described for the first time. GEWA-T surfaces primarily enhance the convective heat transfer through extended surface and surface tension effects. In both falling film evaporation and pool boiling on Thermoexcel-E, a pre-dried surface presents higher normal heat transfer coefficients than those from a preboiled surface. Also, slowly increasing the heat flux results in normal coefficients higher than those obtained with step changes in power. Film flowrate and liquid feed height have small effects on non-boiling convection. The effects vanish when boiling is dominant. Also it was found that fouling is a serious problem with the High Flux porous surface when boiling water

Heat transfer in the tip region of a rotor blade simulator

The objective of this study of heat transfer in the tip region of a rotor blade simulator is to acquire, through experimental and computational approaches, improved understanding of the nature of the flow and convective heat transfer in the blade tip region. Such information should enable designers to make more accurate predictions of performance and durability, and should support the future development of improved blade tip cooling schemes