53 research outputs found

    Development of a structured approach for decomposition of complex systems on a functional basis

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    YesThe purpose of this paper is to present the System State Flow Diagram (SSFD) as a structured and coherent methodology to decompose a complex system on a solution-independent functional basis. The paper starts by reviewing common function modelling frameworks in literature and discusses practical requirements of the SSFD in the context of the current literature and current approaches in industry. The proposed methodology is illustrated through the analysis of a case study: design analysis of a generic Bread Toasting System (BTS)

    Analytical target cascading framework for engine calibration optimisation

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    YesThis paper presents the development and implementation of an Analytical Target Cascading (ATC) Multi-disciplinary Design Optimisation (MDO) framework for the steady state engine calibration optimisation problem. The case is made that the MDO / ATC offers a convenient framework for the engine calibration optimisation problem based on steady state engine test data collected at specified engine speed / load points, which is naturally structured on 2 hierarchical levels: the “Global” level, associated with performance over a drive cycle, and “Local” level, relating to engine operation at each speed / load point. The case study of a gasoline engine equipped with variable camshaft timing (VCT) was considered to study the application of the ATC framework to a calibration optimisation problem. The paper describes the analysis and mathematical formulation of the VCT calibration optimisation as an ATC framework, and its Matlab implementation with gradient based and evolutionary optimisation algorithms. The results and performance of the ATC are discussed comparatively with the conventional two-stage approach to steady state calibration optimisation. The main conclusion from this research is that ATC offers a powerful and efficient approach for engine calibration optimisation, delivering better solutions at both “Global” and “Local” levels. Further advantages of the ATC framework is that it is flexible and scalable to the complexity of the calibration problem, and enables calibrator preference to be incorporated a priori in the optimisation problem formulation, delivering important time saving for the overall calibration development process.The research work presented in this paper was funded by UK Technology Strategy Board (TSB) through the CREO (Carbon Reduction through Engine Optimisation) project

    A systems approach to the development and use of FMEA in complex automotive applications

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    YesThe effective deployment of FMEAs within complex automotive applications faces a number of challenges, including the complexity of the system being analysed, the need to develop a series of coherently linked FMEAs at different levels within the systems hierarchy and across intrinsically interlinked engineering disciplines, and the need for coherent linkage between critical design characteristics cascaded through the systems levels with their counterparts in manufacturing. The approach presented in this paper to address these challenges is based on a structured Failure Mode Avoidance (FMA) framework which promotes the development of FMEAs within an integrated Systems Engineering approach. The effectiveness of the framework is illustrated through a case study, centred on the development of a diesel exhaust aftertreatment system. This case study demonstrates that the structured FMA framework for function analysis supports an effective decomposition of complex interdisciplinary systems facilitating the DFMEA deployment through a series of containable, structured DFMEAs developed at successive system levels, with clear vertical integration of functional requirements and critical parameters cascade. The paper also discusses the way in which the approach supports deployment across engineering disciplines and domains, ensuring the integrity of information flow between the design and manufacturing activities

    Synthesis of functional models from use cases using the system state flow diagram: A nested systems approach

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    noThe research presented in this paper addresses the challenge of developing functional models for complex systems that have multiple modes of operation or use cases. An industrial case study of an electric vehicle is used to illustrate the proposed methodology, which is based on a systematic modelling of functions through nested systems using the system state flow diagram (SSFD) method. The paper discusses the use of SSFD parameter based state definition to identify physical and logical conditions for joining function models, and the use of heuristics to construct complex function models
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