Electrochemical Characteristics of Intermetallic Phases in Aluminum Alloys

This paper presents a survey of corrosion potentials, pitting potentials, and electrochemical characteristics for intermetallic particles commonly present in high-strength aluminum-based alloys. Results from relevant pure metals and solid solutions are also presented. It is seen that corrosion potentials and pitting potentials vary over a wide range for various intermetallics. Elaboration of the results reveals that the electrochemical behavior of intermetallics is more detailed than the simple noble or active classification based upon corrosion potential or estimated from the intermetallic composition. Intermetallics capable of sustaining the largest cathodic current densities are not necessarily those with the most noble Ecorr, similarly those with the least noble Ecorr will not necessarily sustain the largest anodic currents. The data herein was collected via the use of a microcapillary electrochemical cell facilitating electrode investigations upon intermetallic particles in the micrometer-squared range. This survey may be used as a tool for clarification of localized corrosion phenomena in Al alloys

Investigation and Discussion of Characteristics for Intermetallic Phases Common to Aluminum Alloys as a Function of Solution pH

This paper presents results for corrosion potentials, pitting potentials, and electrochemical characteristics for intermetallic particles commonly present in high strength aluminum-based alloys, for tests conducted in a 0.1 M NaCl solution of varying pH via the use of a microcapillary electrochemical cell. The intermetallics investigated were Mg_2Si, MgZn_2, Al_7Cu_2Fe, Al_2Cu, Al_2CuMg, and Al_3Fe. Elaboration of the results reveals that the electrochemical behavior of such compounds varies markedly with pH, with attendant ramifications for localized corrosion and protection in Al alloys. Examples of this are shown for AA7075-T651, where it is shown that the localized corrosion morphology is drastically different upon the bulk alloy depending on the pH of the test environment. A stochastic pitting is observed at an acid pH, near-neutral conditions result in a deterministic-type pitting, and a general corrosion is observed at an alkaline pH

A primitive machine learning tool for the mechanical property prediction of multiple principal element alloys

Multi-principal element alloys (MPEAs) are produced by combining metallic elements in what is a diverse range of proportions. MPEAs reported to date have revealed promising performance due to their exceptional mechanical properties. Training a machine learning (ML) model on known performance data is a reasonable method to rationalise the complexity of composition dependent mechanical properties of MPEAs. This study utilises data from a specifically curated dataset, that contains information regarding six mechanical properties of MPEAs. A parser tool was introduced to convert chemical composition of alloys into the input format of the ML models, and a number of ML models were applied. Finally, Gradio was used to visualise the ML model predictions and to create a user-interactive interface. The ML model presented is an initial primitive model (as it does not factor in aspects such as MPEA production and processing route), however serves as a an initial user tool, whilst also providing a workflow for other researchers

On the Fe Enrichment during Anodic Polarization of Mg and Its Impact on Hydrogen Evolution

Iron (Fe) is an unintentional impurity present in pure magnesium (Mg) and Mg alloys, albeit nominally in low and innocuous concentrations (\u3c 100 ppmw). Since Fe, like most metals, is more noble than Mg, the presence of Fe impurities can serve as cathodic sites within the Mg matrix. During anodic polarization of Mg, incongruent dissolution can lead to undissolved Fe impurities accumulating upon the Mg surface, permitting an increase in the overall rate of hydrogen evolution. The experimental manifestation of the incongruent dissolution of Mg, has not yet been clarified, wherein, the extent and efficiency of Fe enrichment during anodic polarization is not known, and also the increase in the hydrogen evolution rate due to Fe enrichment has not been quantified. In this work, Mg specimens with Fe concentration between 40 to 13,000 ppmw were examined in 0.1 M NaCl to obtain a quantitative relation between the Fe concentration and the rate of cathodic hydrogen evolution. These base-line alloys were then anodically polarized to facilitate surface Fe enrichment, and subsequently again cathodically polarized to determine the impact of prior dissolution and Fe enrichment on the subsequent hydrogen evolution. A simple model to predict Fe enrichment was used to analyze the electrochemical data and predict the extent and efficiency of Fe enrichment

Exploring failure modes of alumina scales on FeCrAl and FeNiCrAl alloys in a nitriding environment

Two high-temperature FeCrAl and FeNiCrAl alloys were exposed in a strongly nitriding environment at 900 \ub0C and the morphology of nitridation was studied. Quasi-in-situ experiments revealed that nitridation started at specific surface sites directly related to the alloy microstructure where the alumina scale was permeable to nitrogen. FeCrAl alloy grains with (112) orientation formed outward-growing alumina scales and were susceptible to nitridation. Outward-growing scales and substrate nitridation was also observed at chromium carbide precipitates in the FeNiCrAl alloy. Both alloys suffered nitridation at reactive element-rich (Y and Zr) inclusions larger than a certain critical size. The latter type of attack is caused by cracks and pores in the scale. The findings open new avenues of research for developing the next generation of high temperature alloys with superior properties

On the early stages of localised atmospheric corrosion of magnesium–aluminium alloys

The surface film on pure magnesium and two aluminium-containing magnesium alloys was characterised after 96\ua0h at 95% RH and 22\ua0\ub0C. The concentration of CO2 was carefully controlled to be either 0 or 400\ua0ppm. The exposed samples were investigated using X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, X-ray diffraction, and electron microscopy. The results showed that when the alloys were exposed to the CO2-containing environment, aluminium cations (Al3+) was incorporated into a layered surface film comprising a partially “hydrated” MgO layer followed by Mg(OH)2, and magnesium hydroxy carbonates. The results indicated that aluminium-containing magnesium alloys exhibited considerably less localised corrosion in humid air than pure magnesium. Localised corrosion in the materials under investigation was attributed to film thinning by a dissolution/precipitation mechanism