Case Study of the Largest Concrete Earth Pressure Balance Pipe-Jacking Project in the World

Pipe jacking has been the dominant trenchless technology for constructing small (\2 m) to medium-diameter (\4 m) tunnels. Uncertainties and construction difficulties increase significantly when the diameter of the tunnel exceeds 4 m. This paper presents a case study of the largest concrete pipe-jacking tunnel project in the world, the sewerage tunnel along Jinshan Lake, Zhenjiang, China. In this project, an underwater tunnel with a diameter of 4.67 m was constructed by the earth pressure balance (EPB) pipe-jacking method. The case study reports project background, and geological and hydrogeology conditions. The key techniques such as the selection of pipe-jacking machine, jacking force estimation and control, design of intermediate jacking station, grouting process control, launching, and reception of the tunnel boring machine, trajectory control of pipe jacking, and ventilation and gas monitoring during the construction period were investigated and discussed. Furthermore, to overcome the technical difficulties associated with the oversized jacked tunnel, the corresponding countermeasures were adopted point by point, so that the safety of the whole project could be guaranteed. This study filled the knowledge gap of technical know-how for large-diameter (over 4.5 m) pipe-jacking tunnel and is expected to provide practical guide for future large-diameter pipe-jacking tunnels.Green Open Access added to TU Delft Institutional Repository 'You share, we take care!' - Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.Geo-engineerin

A state-of-art review on development and progress of backfill grouting materials for shield tunneling

Backfill grouting plays a vital role in shield tunneling. This paper aims to present a comprehensive review of the development and progress of backfill grouting materials specifically designed for shield tunneling. Initially, the various components of grouts, such as pozzolanic materials, filling fine aggregates, and chemical additives, are introduced and discussed in detail. Subsequently, this study investigates critical properties including workability, mechanical properties, and durability of the grouts. Additionally, the principal factors influencing the properties are summarized, along with recommended ranges for specific geological conditions. Furthermore, the paper elucidates the diffusion mechanism of grouting mortars by presenting the current grouting models employed in shield tunneling. Recent advancements in grouting materials are extensively studied and extended, offering new perspectives for future grouting technology in shield tunneling. This study provides valuable insights into overcoming the existing challenges associated with shield tunnel grouting and promoting the evolution of current grouting materials.Geo-engineerin