Austenitic Oxide Dispersion Strengthened Steels : A Review

Materials play an important role in the fast breeder reactors.  Materials used in cladding tube and fuel pins should have better creep and void swelling resistance. To overcome these difficulties, a new class of material known as oxide dispersion strengthened (ODS) steels are used. There are two groups of ODS steels, the ferritic and the austenitic ODS steels based on the matrix. The present paper reviews the current status of research in austenitic ODS steels. The interaction of dislocations with finely dispersed incoherent, hard particles that governs the strength and high temperature properties of ODS materials is briefly reviewed. The synthesis route adopted for these ODS steels, which is mostly through powder metallurgy route is also discussed. The role of various oxides such as Y2O3, ZrO2and TiO2and the clusters formed in these ODS steels on the mechanical properties and void swelling characteristics is also discussed

Influence of melt feeding scheme and casting parameters during direct-chill casting on microstructure of an AA7050 billet

© The Minerals, Metals & Materials Society and ASM International 2012Direct-chill (DC) casting billets of an AA7050 alloy produced with different melt feeding schemes and casting speeds were examined in order to reveal the effect of these factors on the evolution of microstructure. Experimental results show that grain size is strongly influenced by the casting speed. In addition, the distribution of grain sizes across the billet diameter is mostly determined by melt feeding scheme. Grains tend to coarsen towards the center of a billet cast with the semi-horizontal melt feeding, while upon vertical melt feeding the minimum grain size was observed in the center of the billet. Computer simulations were preformed to reveal sump profiles and flow patterns during casting under different melt feeding schemes and casting speeds. The results show that solidification front and velocity distribution of the melt in the liquid and slurry zones are very different under different melt feeding scheme. The final grain structure and the grain size distribution in a DC casting billet is a result of a combination of fragmentation effects in the slurry zone and the cooling rate in the solidification range

An epitaxial model for heterogeneous nucleation on potent substrates

© The Minerals, Metals & Materials Society and ASM International 2012In this article, we present an epitaxial model for heterogeneous nucleation on potent substrates. It is proposed that heterogeneous nucleation of the solid phase (S) on a potent substrate (N) occurs by epitaxial growth of a pseudomorphic solid (PS) layer on the substrate surface under a critical undercooling (ΔT ). The PS layer with a coherent PS/N interface mimics the atomic arrangement of the substrate, giving rise to a linear increase of misfit strain energy with layer thickness. At a critical thickness (h ), elastic strain energy reaches a critical level, at which point, misfit dislocations are created to release the elastic strain energy in the PS layer. This converts the strained PS layer to a strainless solid (S), and changes the initial coherent PS/N interface into a semicoherent S/N interface. Beyond this critical thickness, further growth will be strainless, and solidification enters the growth stage. It is shown analytically that the lattice misfit (f) between the solid and the substrate has a strong influence on both h and ΔT ; h decreases; and ΔT increases with increasing lattice misfit. This epitaxial nucleation model will be used to explain qualitatively the generally accepted experimental findings on grain refinement in the literature and to analyze the general approaches to effective grain refinement.EPSRC Centre for Innovative Manufacturing in Liquid Metal Engineerin

AlCoNiFeCrTiVx High-Entropy Coatings Prepared by Electron-Beam Cladding

This is a post-peer-review, pre-copyedit version of an article published in "A. D. Pogrebnjak and O. Bondar (eds.), Microstructure and Properties of Micro- and Nanoscale Materials, Films, and Coatings (NAP 2019), Springer Proceedings in Physics 240". The final authenticated version is available online at: https://doi.org/10.1007/978-981-15-1742-6_16.This study reports the investigation of high-entropy coatings obtained by electron-beam cladding in a vacuum of Al-Co-Ni-Fe-Cr-Ti-Vx powder blend on a steel substrate. V was added to the Al-Co-Ni-Fe-Cr-Ti equiatomic system and the effects of this added element on structure, phase composition and microhardness of AlCoNiFeCrTiVx high entropy coatings resulted from electron beam cladding were studied. The AlCoNiFeCrTiV0 coatings consist of two solid solutions with BCC1 and BCC structure with different lattice parameters and a small volume fraction of σ-phase. It was shown that with an increase in V content from x = 0 to x = 1.5, the phase composition of the coatings transforms from two solid solutions to single BCC solid solution and σ-phases of different compositions. The σ-phase volume fraction increased with an increase in the V content. The addition of V to AlCoNiFeCrTi shows the strengthening effect of the AlCoNiFeCrTiV0.5–1.5 coatings and the Vickers hardness increased from 8.4 to 11 GPa. Microhardness of the coatings was affected by the sigma phase. The hardness enhancement can be likely attributed to the effect of solid solution strengthening and to the presence of σ-phase particles in the coating structure

The Influence of the effect of solute on the thermodynamic driving force on grain refinement of Al alloys

Grain refinement is known to be strongly affected by the solute in cast alloys. Addition of some solute can reduce grain size considerably while others have a limited effect. This is usually attributed to the constitutional supercooling which is quantified by the growth restriction factor, Q. However, one factor that has not been considered is whether different solutes have differing effects on the thermodynamic driving force for solidification. This paper reveals that addition of solute reduces the driving force for solidification for a given undercooling, and that for a particular Q value, it is reduced more substantially when adding eutectic-forming solutes than peritectic-forming elements. Therefore, compared with the eutectic-forming solutes, addition of peritectic-forming solutes into Al alloys not only possesses a higher initial nucleation rate resulted from the larger thermodynamic driving force for solidification, but also promotes nucleation within the constitutionally supercooled zone during growth. As subsequent nucleation can occur at smaller constitutional supercoolings for peritectic-forming elements, a smaller grain size is thus produced. The very small constitutional supercooling required to trigger subsequent nucleation in alloys containing Ti is considered as a major contributor to its extraordinary grain refining efficiency in cast Al alloys even without the deliberate addition of inoculants.The Australian Research Council (ARC DP10955737)

Production, Kinetic Study and Properties of Fe Based Glass and Its Composites

Fe-based glassy powders with four different compositions of varying copper content were produced by mechanical alloying of elemental powder mixtures. The thermal stability as well as the crystallization kinetics was investigated using differential scanning calorimetry in both isochronal and isothermal modes. The isochronal and isothermal activation energies have a similar value (~560-570 kJ/mol). In addition, the Johnson-Mehl-Avrami (JMA) analysis shows that the transformation is diffusion controlled three-dimensional process, and the crystallization proceeds with increasing nucleation rate. Metal matrix composites were synthesized through powder metallurgy methods by uniaxial hot pressing and subsequent extrusion of commercially pure Fe powders, blended with Fe-glass reinforcement. The resultant properties of the composites strongly depend on the composition of the glassy reinforcement

Settling behaviour of TiAl3, TiB2, TiC and AlB2 particles in liquid Al during grain refinement

The settling behaviour of heterogeneous nucleating particles such as TiAl3, TiB2, AlB2 and TiC in liquid Al has been studied through vertical sectioning experiments. The experimental results obtained were correlated with the settling rate of the particles calculated using the Stokes' law. The TiB2 and TiC particles show larger settling tendency among all particles studied. The overall settling behaviour of the particles is largely influenced by their size distribution in their respective master alloys, their agglomeration and dissolution behaviour in the liquid Al