Energy Extraction in the CERN Large Hadron Collider: a Project Overview

In case of a resistive transition (quench), fast and reliable extraction of the magnetic energy, stored in the superconducting coils of the electromagnets of a particle collider, represents an important part of its magnet protection system. In general, the quench detectors, the quench heaters and the cold by-pass diodes across each magnet, together with the energy extraction facilities provide the required protection of the quenching superconductors against damage due to local energy dissipation. In CERN's LHC machine the energy stored in each of its eight superconducting dipole chains exceeds 1300 MJ. Following an opening of the extraction switches this energy will be absorbed in large extraction resistors located in the underground collider tunnel or adjacent galleries, during the exponential current decay. Also the sixteen, 13 kA quadrupole chains (QF, QD) and more than one hundred and fifty, 600 A circuits of the corrector magnets will be equipped with extraction systems. The extraction switch-gear is based on specially designed, mechanical high-speed DC breakers, in certain cases combined with capacitive snubber circuits for arc suppression. This paper is an overview of the complete project with emphasis on the arguments and motivation for the choice of equipment and methods. It presents the basic properties of the principal components, the operational aspects and the present state of advancement. Finally, it highlights the implications of the extraction process on other systems of the LHC collider

Energy Extraction Resistors for the Main Dipole and Quadrupole Circuits of the LHC

When the LHC will be operating at its maximum beam energy, its superconducting dipole chains store a total magnetic energy of more than 11 GJ. At the same time, the QF and QD quadrupole circuits store a total energy of 400 MJ. Even with the sectorisation of each of the three principal power circuits into eight individually powered segments, the stored energy of a single circuit is considerable. During normal operation the energy in the dipole circuits is safely returned to the mains grid, using the thyristor-based, 'booster' unit of the power converters, operating in inversion. For the quadrupole chains, where the converter is of a mono-polar topology, the stored energy is dissipated into the resistive part of the warm d.c. power lines (busbars and cables) in a slow, controlled run-down. When a magnet quenches, however, such a slow energy transfer, taking 20 minutes from the rated LHC current, will not be possible. The 'cold' diode, taking over the magnet current in case of a quench, will not survive this slow current decay. For this reason, energy extraction facilities will be inserted into the power circuits. These systems are being designed to absorb the total circuit energy and de-excite the chains with a current decay time constant of 104 s for the dipoles and 40 s for the quadrupoles. The resulting maximum decay rates (-125 A/s and -325 A/s respectively) are comfortably below the levels where quench-back will occur. The energy extraction systems are based on an array of special, mechanical d.c. circuit breakers and absorber resistors, which are switched into the circuit by opening of the breakers. The design and construction of these large power resistors of a unique concept are the topics of this paper. The project is being realised as collaboration between, IHEP-Protvino, CERN and European Industry

First Powering of the LHC Test String 2

String 2 is a full-size model of a regular cell in an LHC arc. In the first phase, three dipole magnets and two quadrupole magnets have been assembled in String 2 and commissioning started in April 2001. By the beginning of 2002 three pre-series dipole magnets will be added to complete the cell. As for its predecessor String 1, the facility was built to individually validate the LHC systems and to investigate their collective behaviour for normal operation with the magnets at a temperature of 1.9 K, during transients as well as during exceptional conditions. String 2 is a precious milestone before installation and commissioning of the first LHC sector (1/8 of the machine) in 2004, with respect to infrastructure, installation, tooling and assembly procedures, testing and commissioning of individual systems, as well as the global commissioning of the technical systems. This paper describes the commissioning, and retraces the first powering history

Experiments and cycling at the LHC prototype helf-cell

The first version of the LHC prototype half-cell has been in operation since February 1995. It consists of one quadrupole and three 10-m twin aperture dipole magnets which operate at 1.8 K. This experimental set-up has been used to observe and study phenomena which appear when the systems are assembled in one unit and influence one another. The 18-month long experimental program has validated the cryogenic system and yielded a number of results on cryogenic instrumentation, magnet protection and vacuum in particular under non-standard operating conditions. The program was recently complemented by the cycling experiment: it consisted in powering the magnets following the ramp rates which will be experienced by the magnets during an LHC acceleration. In order to simulate 10 years of routine operation of LHC, more than 2000 1-hour cycles were performed interleaved with provoked quenches. The objective of this experiment was to reveal eventual flaws in the design of components. The prototype half-cell performed to expectations showing no sign of failure of fatigue of components for more than 2000 cycles until one of the dipoles started exhibiting an erratic quench behavior

The Commissioning of the LHC Test String 2

String 2 [1,2] is a full-size model of an LHC cell of the regular part of the arc. It is composed of six dipole magnets with their correctors, two short straight sections with their orbit and lattice corrector magnets, and a cryogenic distribution line running alongside the magnets. The commissioning of String 2 Phase 1, with one half-cell and the following quadrupole, has started in April 2001. As for String 1 [3], the facility was built to individually validate the LHC systems and to investigate their collective behaviour during normal operation (pump-down, cool-down and powering) as well as during exceptional conditions such as quenches. String 2 is a stepping stone towards the commissioning of the first sector (one eight of LHC) planned for 2004. It is expected to yield precious information on the infrastructures, the installation, the tooling and the procedures for the assembly, the testing and the commissioning of the individual systems, as well as the global commissioning of the technical systems. This paper describes the procedures followed for the commissioning and details the preparation for the first cool-down and for the powering

First Results and Status of the LHC Test String 2

After the commissioning of String 2 Phase1 and the powering of the main circuits in autumn 2001, a short yet vigorous experimental program was carried-out to validate the final design choices for the technical systems of LHC. This program included the investigation of thermo-hydraulics of quenches quench propagation, power converter controls and tracking between power converters, as well as the measurement of currents induced in the beam screen after a quench and crossing the interconnects. Parameters significant for the LHC, such as heat loads, were also measured. During the winter shutdown the String was completed to a full cell with the addition of three pre-series dipoles (Phase 2). After a short description of the layout of Phase 1 and Phase 2, the results of the experiments are presented and the future experimental program is outlined

Methods to detect faulty splices in the superconducting magnet system of the LHC

The incident of 19 September 2008 at the LHC was caused by a faulty inter-magnet splice of about 200 nΩ resistance. Cryogenic and electrical techniques have been developed to detect other abnormal splices, either between or inside the magnets. The existing quench protection system can be used to detect internal splices with R>20 nΩ. Since this system does not cover the bus between magnets, the cryogenic system is used to measure the rate of temperature rise due to ohmic heating. Accuracy of a few mK/h, corresponding to a few Watts, has been achieved, allowing detection of excess resistance, if it is more than 40 nΩ in a cryogenic subsector (two optical cells). Follow-up electrical measurements are made in regions identified by the cryogenic system. These techniques have detected two abnormal internal magnet splices of 100 nΩ and 50 nΩ respectively. In 2009, this ad hoc system will be replaced with a permanent one to monitor all splices at the nΩ level

The LHC test string: first operational experience

CERN operates the first version of the LHC Test String which consists of one quadrupole and three 10-m twin aperture dipole magnets. An experimental programme aiming at the validation of the LHC systems started in February 1995. During this programme the string has been powered 100 times 35 of which at 12.4 kA or above. The experiments have yielded a number of results some of which, like quench recovery for cryogenics, have modified the design of subsystems of LHC. Others, like controlled helium leaks in the cold bore and quench propagation bewteen magnets, have given a better understanding on the evolution of the phenomena inside a string of superconducting magnets cooled at superfluid helium temperatures. Following the experimental programme, the string will be powered up and powered down in one hour cycles as a fatigue test of the structure thus simulating 20 years of operation of LHC

Performance of the Main Dipole Magnet Circuits of the LHC during Commissioning

During hardware commissioning of the Large Hadron Collider (LHC), 8 main dipole circuits are tested at 1.9 K and up to their nominal current. Each dipole circuit contains 154 magnets of 15 m length, and has a total stored energy of up to 1.3 GJ. All magnets are wound from Nb-Ti superconducting Rutherford cables, and contain heaters to quickly force the transition to the normal conducting state in case of a quench, and hence reduce the hot spot temperature. In this paper the performance of the first three of these circuits is presented, focussing on quench detection, heater performance, operation of the cold bypass diodes, and magnet-to-magnet quench propagation. The results as measured on the entire circuits will be compared to the test results obtained during the reception tests of the individual magnets

Performance of the Superconducting Corrector Magnet Circuits during the Commissioning of the LHC

The LHC is a complex machine requiring more than 7400 superconducting corrector magnets distributed along a circumference of 26.7 km. These magnets are powered in 1446 different electrical circuits at currents ranging from 60 A up to 600 A. Among the corrector circuits the 600 A corrector magnets form the most diverse and differentiated group. All together, about 60000 high current connections had to be made. A fault in a circuit or one of the superconducting connections would have severe consequences for the accelerator operation. All magnets are wound from various types of Nb-Ti superconducting strands, and many contain parallel protection resistors to by-pass the current still flowing in the other magnets of the same circuit when they quench. In this paper the performance of these magnet circuits is presented, focussing on the quench behaviour of the magnets. Quench detection and the performance of the electrical interconnects will be dealt with. The results as measured on the entire circuits are compared to the test results obtained at the reception of the individual magnets