142 research outputs found

    Evaluation of strain and stress states in the single point incremental forming process

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    Single point incremental forming (SPIF) is a promising manufacturing process suitable for small batch production. Furthermore, the material formability is enhanced in comparison with the conventional sheet metal forming processes, resulting from the small plastic zone and the incremental nature. Nevertheless, the further development of the SPIF process requires the full understanding of the material deformation mechanism, which is of great importance for the effective process optimization. In this study, a comprehensive finite element model has been developed to analyse the state of strain and stress in the vicinity of the contact area, where the plastic deformation increases by means of the forming tool action. The numerical model is firstly validated with experimental results from a simple truncated cone of AA7075-O aluminium alloy, namely, the forming force evolution, the final thickness and the plastic strain distributions. In order to evaluate accurately the through-thickness gradients, the blank is modelled with solid finite elements. The small contact area between the forming tool and the sheet produces a negative mean stress under the tool, postponing the ductile fracture occurrence. On the other hand, the residual stresses in both circumferential and meridional directions are positive in the inner skin of the cone and negative in the outer skin. They arise predominantly along the circumferential direction due to the geometrical restrictions in this direction.The authors would like to gratefully acknowledge the financial support from the Portuguese Foundation for Science and Technology (FCT) under project PTDC/EMS-TEC/1805/2012. The first author is also grateful to the FCT for the postdoctoral grant SFRH/BPD/101334/2014.info:eu-repo/semantics/publishedVersio

    37th International Symposium on Intensive Care and Emergency Medicine (part 3 of 3)

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    Drawing of heavy wall tubing with floating plugs

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    Analysis of fracture modes during extrusion and drawing of bimetal rods or wire. Analytical study of drawing and extrusion of superconducting filamentary wires: fracture problems and evaluation of temperature rise. Final report

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    Based on the upper-bound theorem in limit analysis, a theoretical model describing sound flow, core fracture, and sleeve fracture in bimetal rods and wire during extrusion and drawing was developed. The variables affecting core and sleeve fracture are: reduction in area, die geometry, friction, relative size and strength of the core, and applied surface tractions. Within the wide range of combinations of these process variables, only a small range permits co-extrusion and codrawing without fracture. Criteria for the prevention of core and sleeve fracture during co-extrusion and core fracture during co-drawing were developed and presented graphically in this study. The results were applied to the central burst problem during extrusion and drawing of homogeneous materials
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