Wire Production Development of Special Aluminum Alloys Based on Electromagnetic Mold Casting Method and Continuous Extrusion Process Known as Conform

Изложены перспективы использования специальных алюминиевых сплавов для производства бортовых проводов летательных аппаратов. Приведено описание плавильно-литейного комплекса с электромагнитным кристаллизатором для производства непрерывно- литых слитков малого сечения. Представлены преимущества электромагнитного литья, структуры и механические свойства слитков и проволоки из сплава 01417м. Предложена технологическая схема производства проволоки, включающая в себя литье непрерывной заготовки в электромагнитный кристаллизатор и ее последующую пластическую деформацию способом конформ. Приведены преимущества данной схемы и перспективы ее внедрения в промышленностиIt sets out the perspectives of special aluminum alloys use for the production of aircraft onboard wires. The description of the melt-casting complex based on electromagnetic mold method for casting of continuously cast ingots of small cross section area. Presented the advantages of electromagnetic casting method for structure and mechanical properties of ingots and wire of 01417m alloy. Wire technological production scheme is shown, which includes casting method of continuous blank in electromagnetic mold and next step of plastic deformation process known as conform. Discussed the advantages of this production scheme and perspectives of its implementation in industr

Wire Production Development of Special Aluminum Alloys Based on Electromagnetic Mold Casting Method and Continuous Extrusion Process Known as Conform

Изложены перспективы использования специальных алюминиевых сплавов для производства бортовых проводов летательных аппаратов. Приведено описание плавильно-литейного комплекса с электромагнитным кристаллизатором для производства непрерывно- литых слитков малого сечения. Представлены преимущества электромагнитного литья, структуры и механические свойства слитков и проволоки из сплава 01417м. Предложена технологическая схема производства проволоки, включающая в себя литье непрерывной заготовки в электромагнитный кристаллизатор и ее последующую пластическую деформацию способом конформ. Приведены преимущества данной схемы и перспективы ее внедрения в промышленностиIt sets out the perspectives of special aluminum alloys use for the production of aircraft onboard wires. The description of the melt-casting complex based on electromagnetic mold method for casting of continuously cast ingots of small cross section area. Presented the advantages of electromagnetic casting method for structure and mechanical properties of ingots and wire of 01417m alloy. Wire technological production scheme is shown, which includes casting method of continuous blank in electromagnetic mold and next step of plastic deformation process known as conform. Discussed the advantages of this production scheme and perspectives of its implementation in industr

CONFORM INSTALLATION STRUCTURAL ELEMENTS DESIGN METHODS

Текст статьи не публикуется в открытом доступе в соответствии с политикой журнала.The technical features in manufacturing press non-ferrous metal articles have been considered via the Conform continuous pressing. Based on an analysis of different types of press equipment, the absence of a connection between the system for fastening the two-part container fixed part (the shoe) and the working wheel shaft has been revealed as a shortcoming specific to many Conform installations. This does not allow observation of a controlled gap between the shoe and the groove bottom during the operation of the installation, which, in turn, breaks the stable feed of the bar billet into the die. The purpose of this operation is to develop a system for fastening the shoe that ensures the stable continuous metal extrusion process. Meanwhile, the task has been set of creating a tough and strong connection between the shoe and the working wheel shaft with the levers and drafts system that reduces the load of the bearings in the housing posts in which the wheel shaft rotates. As a result, the original technical solution of the Conform installation press unit has been developed. The practical use of the design presented in this work will open up new possibilities for manufacturing pressed metal non-ferrous metal products with a permanently high level of properties

CONFORM INSTALLATION STRUCTURAL ELEMENTS

The technical features in manufacturing press non-ferrous metal articles have been considered via the Conform continuous pressing. Based on an analysis of different types of press equipment, the absence of a connection between the system for fastening the two-part container fixed part (the shoe) and the working wheel shaft has been revealed as a shortcoming specific to many Conform installations. This does not allow observation of a controlled gap between the shoe and the groove bottom during the operation of the installation, which, in turn, breaks the stable feed of the bar billet into the die. The purpose of this operation is to develop a system for fastening the shoe that ensures the stable continuous metal extrusion process. Meanwhile, the task has been set of creating a tough and strong connection between the shoe and the working wheel shaft with the levers and drafts system that reduces the load of the bearings in the housing posts in which the wheel shaft rotates. As a result, the original technical solution of the Conform installation press unit has been developed. The practical use of the design presented in this work will open up new possibilities for manufacturing pressed metal non-ferrous metal products with a permanently high level of properties

CONFORM INSTALLATION STRUCTURAL ELEMENTS DESIGN METHODS

Текст статьи не публикуется в открытом доступе в соответствии с политикой журнала.The technical features in manufacturing press non-ferrous metal articles have been considered via the Conform continuous pressing. Based on an analysis of different types of press equipment, the absence of a connection between the system for fastening the two-part container fixed part (the shoe) and the working wheel shaft has been revealed as a shortcoming specific to many Conform installations. This does not allow observation of a controlled gap between the shoe and the groove bottom during the operation of the installation, which, in turn, breaks the stable feed of the bar billet into the die. The purpose of this operation is to develop a system for fastening the shoe that ensures the stable continuous metal extrusion process. Meanwhile, the task has been set of creating a tough and strong connection between the shoe and the working wheel shaft with the levers and drafts system that reduces the load of the bearings in the housing posts in which the wheel shaft rotates. As a result, the original technical solution of the Conform installation press unit has been developed. The practical use of the design presented in this work will open up new possibilities for manufacturing pressed metal non-ferrous metal products with a permanently high level of properties

CONFORM INSTALLATION STRUCTURAL ELEMENTS

The technical features in manufacturing press non-ferrous metal articles have been considered via the Conform continuous pressing. Based on an analysis of different types of press equipment, the absence of a connection between the system for fastening the two-part container fixed part (the shoe) and the working wheel shaft has been revealed as a shortcoming specific to many Conform installations. This does not allow observation of a controlled gap between the shoe and the groove bottom during the operation of the installation, which, in turn, breaks the stable feed of the bar billet into the die. The purpose of this operation is to develop a system for fastening the shoe that ensures the stable continuous metal extrusion process. Meanwhile, the task has been set of creating a tough and strong connection between the shoe and the working wheel shaft with the levers and drafts system that reduces the load of the bearings in the housing posts in which the wheel shaft rotates. As a result, the original technical solution of the Conform installation press unit has been developed. The practical use of the design presented in this work will open up new possibilities for manufacturing pressed metal non-ferrous metal products with a permanently high level of properties