43 research outputs found

    Supported ((BuCP)-Bu-N)(2)ZrCl(2)Catalysts: Effects Of Selected Lewis Acid Organotin Silica Surface Modifiers On Ethylene Polymerization

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    This study investigated the effects of several organotin silica surface modifiers on the ethylene polymerization performance of ((BUCP)-B-n)(2)ZrCl2-based supported catalysts in which MAO and metallocene were sequentially loaded. Each organotin compound acted as a spacer, increasing the catalyst activity. However, the catalyst activity and (M) over bar of the resulting polyethylenes varied as follows: Activity and fractional Sn+ charge: (BuSn)-Bu-n(OH)(2)Cl > MeSnCl3 > (BuSnCl3)-Bu-n > Reference catalyst; and, (M) over bar (w) : Reference catalyst > (BuSnCl3)-Bu-n > MeSnCl3 > (BuSn)-Bu-n(OH)(2)Cl. The above catalyst activity rating was explained considering the influence of the Lewis acidity, that is, the fractional Sn+ charge of the organotin modifiers on the generation, concentration, and electron density at the active [((BUCP)-B-n)(2)ZrMe](+) cation. All the catalysts showed fairly stable kinetic profiles and produced narrow molecular weight distribution resins; 2.8 <= PDI <= 3

    Influence of silica calcination temperature on the performance of supported catalyst SiO2–nBuSnCl3/MAO/(nBuCp)2ZrCl2 polymerizing ethylene without separately feeding the MAO cocatalyst

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    Abstract The effects of support calcination temperature, an important catalyst synthesis parameter, on the overall performance of the supported catalyst [silica ES70–nBuSnCl3/MAO/(nBuCp)2ZrCl2], polymerizing ethylene without separately feeding the MAO cocatalyst, were studied. The silica was calcined at 250, 450, 600, and 800 8C for 4 h. nBuSnCl3 was used to functionalize the silica. Ethylene was polymerized using the synthesized catalysts at 8.5 bar(g) in hexane for 1 h. No reactor fouling was observed. Free-flowing polymer particles with bulk density (0.23–0.27 g/ml) and a fairly spherical morphology similar to that of the catalyst particles were obtained. Also, the particle size distribution of the polymer resembled that of the catalyst. Therefore, the replication phenomenon from catalyst to polymer took place. The narrow PSD span (1.41) indicates that the resulting polyethylenes are suitable for various mixing-intensive polymer applications. The MAO cocatalyst-free ethylene polymerization instantaneously formed a polymer film around the catalyst particle, which coated/immobilized the catalyst constituents; this is how leaching was in situ prevented which favored heterogeneous catalysis to occur. The catalysts showed fairly stable polymerization kinetics. The catalyst activity, as a function of the silica calcination temperature, varied as follows: 250 8C > 600 8C > 800 8C > 450 8C. This finding has been explained considering the relevant surface chemistry phenomena. The calcination temperature did not significantly affect the bulk density and the PDI (3.4 PDI 3.8) of the resulting polyethylenes. The low PDI substantiates the retention of single-site catalytic behavior of the experimental supported catalysts. # 2007 Elsevier B.V. All rights reserved. Keywords: Supported zirconocene catalysts; Silica functionalization; Calcination temperature; Particle size distribution; Bulk densit

    Influence of silica calcination temperature on the performance of supported catalyst SiO2–nBuSnCl3/MAO/(nBuCp)2ZrCl2 polymerizing ethylene without separately feeding the MAO cocatalyst

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    Abstract The effects of support calcination temperature, an important catalyst synthesis parameter, on the overall performance of the supported catalyst [silica ES70–nBuSnCl3/MAO/(nBuCp)2ZrCl2], polymerizing ethylene without separately feeding the MAO cocatalyst, were studied. The silica was calcined at 250, 450, 600, and 800 8C for 4 h. nBuSnCl3 was used to functionalize the silica. Ethylene was polymerized using the synthesized catalysts at 8.5 bar(g) in hexane for 1 h. No reactor fouling was observed. Free-flowing polymer particles with bulk density (0.23–0.27 g/ml) and a fairly spherical morphology similar to that of the catalyst particles were obtained. Also, the particle size distribution of the polymer resembled that of the catalyst. Therefore, the replication phenomenon from catalyst to polymer took place. The narrow PSD span (1.41) indicates that the resulting polyethylenes are suitable for various mixing-intensive polymer applications. The MAO cocatalyst-free ethylene polymerization instantaneously formed a polymer film around the catalyst particle, which coated/immobilized the catalyst constituents; this is how leaching was in situ prevented which favored heterogeneous catalysis to occur. The catalysts showed fairly stable polymerization kinetics. The catalyst activity, as a function of the silica calcination temperature, varied as follows: 250 8C > 600 8C > 800 8C > 450 8C. This finding has been explained considering the relevant surface chemistry phenomena. The calcination temperature did not significantly affect the bulk density and the PDI (3.4 PDI 3.8) of the resulting polyethylenes. The low PDI substantiates the retention of single-site catalytic behavior of the experimental supported catalysts. # 2007 Elsevier B.V. All rights reserved. Keywords: Supported zirconocene catalysts; Silica functionalization; Calcination temperature; Particle size distribution; Bulk densit

    Modeling of synthesis and flow properties of propylene-diene copolymers

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    Copolymerization with nonconjugated dienes offers an attractive route for introducing long-chain branching in polypropylene. From a simplified set of rate equations for such copolymerization with a metallocene catalyst, we derive the probabilities of branch formation at different stages of the reaction in a semibatch reactor. Using these probabilities, we generate an ensemble of molecules via a Monte Carlo sampling. The knowledge of the branching topology and segment lengths allows us to compute the flow properties of the resins from computational rheology. We compare our model predictions with existing experimental data, namely the molar mass distribution and small amplitude oscillatory shear response, for a set of resins with varying diene content. The rheology data suggest that the entanglement time Ï.,e depends sensitively and in a well-defined fashion on the diene content
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