15 research outputs found

    Chitosan-Based Green and Sustainable Corrosion Inhibitors for Carbon Steel

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    Development of non-toxic and environmental friendly corrosion inhibitors is highly desirable owing to the increasing demands of “green chemistry” throughout the world. In view of these several forms of green corrosion inhibitors such as drugs or medicines, plant extracts, ionic liquids and synthetic inhibitors derived from multicomponent reactions (MCRs) and mechanochemical mixing are being employed. Nowadays, MCRs in association with microwave and ultrasound irradiations represent one of the best green strategies. Natural polysaccharides particularly chitosan derivatives gained substantial advancement. Chitosan and its several derivatives have been employed effective as corrosion inhibitors for metals and alloys in various aggressive media. The present chapter features the collection of major works that have been published on the inhibition effect of chitosan and its derivatives. The utilization of the chitosan and its derivatives as effective corrosion inhibitors is based on the fact that they contain several polar functional groups such as amino (-NH2), hydroxyl (-OH) and acetyl (-COCH3) groups that effectively bind with metallic surface and behave as adsorption centers

    In Vitro Corrosion and Bioactivity Performance of Surface-Treated Ti-20Nb-13Zr Alloys for Orthopedic Applications

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    The influence of surface treatments on the microstructure, in vitro bioactivity and corrosion protection performance of newly fabricated Ti-20Nb-13Zr (TNZ) alloys was evaluated in simulated body fluid (SBF). The TNZ alloy specimens were treated with separate aqueous solutions of NaOH and H2O2 and with a mixture of both, followed by thermal treatment. The nanoporous network surface structure observed in H2O2-treated and alkali-treated specimens was entirely different from the rod-like morphology observed in alkali hydrogen peroxide-treated specimens. XRD results revealed the formation of TiO2 and sodium titanate layers on the TNZ specimens during surface treatments. The water contact angle results implied that the surface-treated specimens exhibited improved surface hydrophilicity, which probably improved the bioactivity of the TNZ specimens. The in vitro corrosion protection performance of the surface-treated TNZ specimens was analyzed using electrochemical corrosion testing in SBF, and the obtained results indicated that the surface-treated specimens exhibited improved corrosion resistance performance compared to that of the bare TNZ specimen. The in vitro bioactivity of the treated TNZ specimens was assessed by soaking in SBF, and all the investigated treated specimens showed numerous apatite nucleation spheres within 3 days of immersion in SBF

    In Vitro Corrosion and Bioactivity Performance of Surface-Treated Ti-20Nb-13Zr Alloys for Orthopedic Applications

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    The influence of surface treatments on the microstructure, in vitro bioactivity and corrosion protection performance of newly fabricated Ti-20Nb-13Zr (TNZ) alloys was evaluated in simulated body fluid (SBF). The TNZ alloy specimens were treated with separate aqueous solutions of NaOH and H2O2 and with a mixture of both, followed by thermal treatment. The nanoporous network surface structure observed in H2O2-treated and alkali-treated specimens was entirely different from the rod-like morphology observed in alkali hydrogen peroxide-treated specimens. XRD results revealed the formation of TiO2 and sodium titanate layers on the TNZ specimens during surface treatments. The water contact angle results implied that the surface-treated specimens exhibited improved surface hydrophilicity, which probably improved the bioactivity of the TNZ specimens. The in vitro corrosion protection performance of the surface-treated TNZ specimens was analyzed using electrochemical corrosion testing in SBF, and the obtained results indicated that the surface-treated specimens exhibited improved corrosion resistance performance compared to that of the bare TNZ specimen. The in vitro bioactivity of the treated TNZ specimens was assessed by soaking in SBF, and all the investigated treated specimens showed numerous apatite nucleation spheres within 3 days of immersion in SBF

    Surface Properties and In Vitro Corrosion Studies of Blasted and Thermally Treated Ti6Al4V Alloy for Bioimplant Applications

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    The biomedical Ti6Al4V alloy was thermally treated under sandblasting and mirror finish surface preparation conditions. The surface morphology, structure, roughness, wettability, and energy were characterized. Microhardness and in vitro corrosion studies were carried out. X-ray diffraction results showed a formation of rutile TiO2 phase for thermally treated samples under different pretreated conditions. The thermally oxidized samples exhibited an increase in microhardness compared to the untreated mirror finish and sandblasted samples by 22 and 33%, respectively. The wettability study revealed enhanced hydrophilicity of blasted and thermally treated samples. The surface energy of the thermal treatment samples increased by 26 and 32.6% for mirror surface and blasted preconditions, respectively. The acquired in vitro corrosion results using potentiodynamic polarization measurement and electrochemical impedance spectroscopy confirmed the surface protective performance against corrosion in Hank’s medium. The enhanced surface characteristics and corrosion protection of treated Ti6Al4V alloy give it potential for bio-implant applications

    Hybrid Polyurethane/Polypyrrole Composite Coatings on Passivated 316L SS for Surface Protective Action against Corrosion in Saline Medium

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    Hybrid treatments consisting of surface modification and subsequent protective coatings have gained extensive attention among corrosion mitigation approaches for a wide variety of structural metallic materials. This study aims to review the enhancement of the corrosion protection performance of polyurethane (PU) coatings on 316L stainless steel (SS) specimens. This was achieved via a two-step strategic treatment, primarily by electrochemical passivation and subsequent deposition of PU composite coatings with the different feed ratio of synthesized polypyrrole (PPy) nanoparticles. The effect of different applied voltage on the surface features and the corrosion behavior of the passivated SS surfaces was systematically investigated using surface characterization techniques and a potentiodynamic polarization test in a NaCl solution. Surface morphological images revealed the porous structure on the passivated surface. It is inferred from the topographical surface results that homogeneous surface roughness was achieved with the applied voltage of 5 V. Infra-red spectroscopic results validate the formation of PU/PPy composite coatings and the intermolecular chemical interaction between the PU and PPy moieties. Furthermore, corrosion measurements corroborate the improved corrosion resistance of PU/30PPy coatings with higher values of charge transfer resistance, Rct (1.0869 × 107 Ω cm2), and film resistance, Rf (2.258 × 105 Ω cm2), with the lowest values of corrosion, icorr (4.7 × 10−3 µA cm−2) compared to that of the PU/Bare specimen. In conclusion, it is confirmed that the passivated surface enhances the corrosion resistance performance of PU coated SS, and this performance is further increased with the incorporation of PPy particles

    Hybrid Polyurethane/Polypyrrole Composite Coatings on Passivated 316L SS for Surface Protective Action against Corrosion in Saline Medium

    No full text
    Hybrid treatments consisting of surface modification and subsequent protective coatings have gained extensive attention among corrosion mitigation approaches for a wide variety of structural metallic materials. This study aims to review the enhancement of the corrosion protection performance of polyurethane (PU) coatings on 316L stainless steel (SS) specimens. This was achieved via a two-step strategic treatment, primarily by electrochemical passivation and subsequent deposition of PU composite coatings with the different feed ratio of synthesized polypyrrole (PPy) nanoparticles. The effect of different applied voltage on the surface features and the corrosion behavior of the passivated SS surfaces was systematically investigated using surface characterization techniques and a potentiodynamic polarization test in a NaCl solution. Surface morphological images revealed the porous structure on the passivated surface. It is inferred from the topographical surface results that homogeneous surface roughness was achieved with the applied voltage of 5 V. Infra-red spectroscopic results validate the formation of PU/PPy composite coatings and the intermolecular chemical interaction between the PU and PPy moieties. Furthermore, corrosion measurements corroborate the improved corrosion resistance of PU/30PPy coatings with higher values of charge transfer resistance, Rct (1.0869 × 107 Ω cm2), and film resistance, Rf (2.258 × 105 Ω cm2), with the lowest values of corrosion, icorr (4.7 × 10−3 µA cm−2) compared to that of the PU/Bare specimen. In conclusion, it is confirmed that the passivated surface enhances the corrosion resistance performance of PU coated SS, and this performance is further increased with the incorporation of PPy particles

    Anticorrosion Properties of a Novel Hybrid Sol–Gel Coating on Aluminum 3003 Alloy

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    In this study, a novel hybrid sol–gel coating on AA3003 substrate was developed and the effects of various waste material additives on the reinforcement of the sol–gel coating and the anticorrosion properties in the saline medium were investigated. Egg shell, crumb rubber, activated carbon obtained for pyrolysis of waste rubber tire, waste rubber tire, cement kiln dust, and ST100 additives were tested as reinforcement materials. The AFM characterization results of the coating formulations on AA3003 alloy revealed enhanced roughness values for the modified coatings as compared to the base coating. Similarly, no significant changes were detected in the Fourier transform infrared spectroscopy (FTIR) absorption peaks of the hybrid polymeric material upon loading it with the waste additives, while slight changes in the hydrophobic properties of the final modified coatings were observed as a result of the modification process. Electrochemical impedance spectroscopy (EIS) results revealed that the hybrid sol–gel coating had a promising potential for the protection of the AA3003 substrate against corrosion in the saline medium. However, the loaded additives negatively affected the corrosion resistance properties of the parent hybrid sol–gel coating. For instance, the egg shell additive had the least negative effect on the barrier properties, whereas the cured coating layer of the sample loaded with cement and clay additives showed some disintegration, inhomogeneity, and low barrier properties on the metal surface

    Fabrication and Electrochemical Corrosion Behavior of PEO Coatings on Strip-Cast AZ31Mg Alloy in 3.5% NaCl Solution

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    The generation of compact plasma electrolytic oxidation (PEO) coatings with outstanding corrosion resistance is essential for the widespread application of Mg alloys. In the present investigation, PEO ceramic coatings formed at different silicate concentration and oxidation time on AZ31 Mg alloy were studied, and the resultant surface structures of the oxide films were observed using scanning electron microscopy (SEM) and atomic force microscopy (AFM) analysis. X-ray photoelectron spectroscopy and thin film-X-ray diffraction analysis of ceramic coatings showed that the surface coating is mainly composed of Mg<sub>2</sub>SiO<sub>4</sub>, and MgO with different amount based on oxidation time. Further, the potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) measurements were used to characterize corrosion behavior of PEO coated substrates in 3.5% NaCl solution. The results revealed that PEO coatings processed with 0.2 M silicate showed better performance due to its dense and compact coating with fewer structural imperfections in comparison to others
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