Highly loaded cellulose/poly (butylene succinate) sustainable composites for woody-like advanced materials application

We report the manufacturing and characterization of poly (butylene succinate) (PBS) and micro cellulose (MCC) woody-like composites. These composites can be applied as a sustainable woody-like composite alternative to conventional fossil polymer-based wood-plastic composites (WPC). The PBS/MCC composites were prepared by using a melt blending of 70 wt% of MCC processed from bleached softwood. MCC was modified to enhance dispersion and compatibility by way of carbodiimide (CDI), polyhydroxy amides (PHA), alkyl ester (EST), (3-Aminopropyl) trimethoxysilane (APTMS), maleic acid anhydride (MAH), and polymeric diphenylmethane diisocyanate (PMDI). The addition of filler into PBS led to a 4.5-fold improvement of Young’s modulus E for the MCC composite, in comparison to neat PBS. The 1.6-fold increase of E was obtained for CDI modified composition in comparison to the unmodified MCC composite. At room temperature, the storage modulus E′ was found to improve by almost 4-fold for the APTMS composite. The EST composite showed a pronounced enhancement in viscoelasticity properties due to the introduction of flexible long alkyl chains in comparison to other compositions. The glass transition temperature was directly affected by the composition and its value was −15 °C for PBS, −30 °C for EST, and −10 °C for MAH composites. FTIR indicated the generation of strong bonding between the polymer and cellulose components in the composite. Scanning electron microscopy analysis evidenced the agglomeration of the MCC in the PBS/MCC composites. PMDI, APTMS, and CDI composites were characterized by the uniform dispersion of MCC particles and a decrease of polymer crystallinity. MCC chemical modification induced the enhancement of the thermal stability of MCC composites

Screening Life Cycle Assessment of Tall Oil-Based Polyols Suitable for Rigid Polyurethane Foams

A screening Life Cycle Assessment (LCA) of tall oil-based bio-polyols suitable for rigid polyurethane (PU) foams has been carried out. The goal was to identify the hot-spots and data gaps. The system under investigation is three different tall oil fatty acids (TOFA)-based bio-polyol synthesis with a cradle-to-gate approach, from the production of raw materials to the synthesis of TOFA based bio-polyols at a pilot-scale reactor. The synthesis steps that give the most significant environmental footprint hot-spots were identified. The results showed the bio-based feedstock was the main environmental hot-spot in the bio-polyol production process. Future research directions have been highlighted

Environmental Life Cycle Assessment of Rapeseed and Rapeseed Oil Produced in Northern Europe: A Latvian Case Study

There is a major international effort to improve the availability of data for life cycle assessment (LCA), as these assessments have become one of the main pillars driving European policy with respect to the sustainable use of resources. However, there is still a lack of data even for Europe. This study presents a cradle-to-farm gate assessment, or LCA, of winter and spring rapeseed produced in the northern European country of Latvia. The LCA model is based on an in-depth and up-to-date agricultural practice used in the region and covers the time span of 2008–2016. An LCA of rapeseed oil produced by cold pressing was carried out. The environmental impact assessment was calculated with the ReCiPe impact assessment method version 1.03, a hierarchical (H) perspective, along with the cumulative energy demand method v1.11. Cultivation of winter rapeseed has a lower environmental impact than cultivation of spring rapeseed due to higher agricultural inputs and higher yield. The greatest impact is on human health. Mineral fertilizers (production and application) and agricultural machinery are responsible for the greatest environmental impact. The results for the mill stage of rapeseed oil demonstrated that the choice of the allocation method has a significant impact on the environmental performance results

A Review of Wood Biomass-Based Fatty Acids and Rosin Acids Use in Polymeric Materials

In recent decades, vegetable oils as a potential replacement for petrochemical materials have been extensively studied. Tall oil (crude tall oil, distilled tall oil, tall oil fatty acids, and rosin acids) is a good source to be turned into polymeric materials. Unlike vegetable oils, tall oil is considered as lignocellulosic plant biomass waste and is considered to be the second-generation raw material, thus it is not competing with the food and feed chain. The main purpose of this review article is to identify in what kind of polymeric materials wood biomass-based fatty acids and rosin acids have been applied and their impact on the properties

Sztywne pianki poliuretanowe na bazie oleju talowego napełnione nanofibrylarną celulozą

Two types of biopolyols based on tall oil were used for the preparation of rigid polyurethane (PUR) foams. High functionality biopolyol was synthesized from tall oil fatty acids by epoxidation and subsequent oxirane ring-opening with trimethylolpropane and tall oil esterification with triethanolamine was carried out to obtain low viscosity biopolyol. The optimal dispergation method with sonication was applied to obtain rigid PUR foams with 0–1.5 wt % of nanofibrillated cellulose. The influence of nanofibrillated cellulose content on the rigid PUR foams’ closed-cell content, density, thermal conductivity, compression strength, and compression modulus was evaluated. Addition of NFC fiber into rigid PUR foam structure slightly increased compression strength and Young’s modulus.Do przygotowania sztywnych pianek poliuretanowych (PUR) napełnionych nanofibrylarną celulozą (NFC) użyto dwa rodzaje biopolioli na bazie oleju talowego. Poliol o dużej funkcyjności syntetyzowano metodą epoksydacji i otwarcia pierścieni oksiranowych trimetylolopropanem, natomiast poliol o małej funkcyjności otrzymano metodą estryfikacji oleju talowego trietanoloaminą. W celu uzyskania równomiernej dyspersji nanofibrylarnej celulozy w sztywnych piankach wykorzystano metodę sonikacji. Zawartość napełniacza wynosiła 0–1.5% mas. Analizowano wpływ dodatku nanofibrylarnej celulozy na zawartość komórek zamkniętych, gęstość, przewodność cieplną, wytrzymałość na ściskanie oraz moduł Younga wytworzonych pianek PUR. Stwierdzono że dodatek NFC powoduje nieznaczne zwiększenie wytrzymałości na ściskanie oraz modułu Younga pianek

Bio-Based Polymer Developments from Tall Oil Fatty Acids by Exploiting Michael Addition

In this study, previously developed acetoacetates of two tall-oil-based and two commercial polyols were used to obtain polymers by the Michael reaction. The development of polymer formulations with varying cross-link density was enabled by different bio-based monomers in combination with different acrylates—bisphenol A ethoxylate diacrylate, trimethylolpropane triacrylate, and pentaerythritol tetraacrylate. New polymer materials are based on the same polyols that are suitable for polyurethanes. The new polymers have qualities comparable to polyurethanes and are obtained without the drawbacks that come with polyurethane extractions, such as the use of hazardous isocyanates or reactions under harsh conditions in the case of non-isocyanate polyurethanes. Dynamic mechanical analysis, differential scanning calorimetry, thermal gravimetric analysis, and universal strength testing equipment were used to investigate the physical and thermal characteristics of the created polymers. Polymers with a wide range of thermal and mechanical properties were obtained (glass transition temperature from 21 to 63 °C; tensile modulus (Young’s) from 8 MPa to 2710 MPa and tensile strength from 4 to 52 MPa). The synthesized polymers are thermally stable up to 300 °C. The suggested method may be used to make two-component polymer foams, coatings, resins, and composite matrices

Rapeseed Oil as Renewable Resource for Polyol Synthesis

Vegetable oils are one of the most important platform chemicals due to their accessibility, specific structure of oils and low price. Rapeseed oil (RO) polyols were prepared by amidization of RO with diethanolamine (DEA). To determine the kinetics of amidization reaction, experiments were carried out. Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), amine (NH) value was determined. Group contribution method by Fedor`s was used to calculate solubility parameters, van der Waals volume was calculated by Askadskii. Obtained polyol`s OH and NH value are from 304 up to 415 mg KOH/g. RO polyols synthesis meets the criteria of “green chemistry”. In the present study, reaction of RO amidization with DEA was investigated, as well as optimum conditions for polyol synthesis was established to obtain polyols for polyurethane production. Calculations of solubility parameter and cohesion energy density were calculated, as RO polyols will be used as side chains in polymers, and solubility parameter will be used to explain properties of polymers

Polyurethane Foam Composites Reinforced with Renewable Fillers for Cryogenic Insulation

Sawdust, microcellulose and nanocellulose and their silanized forms were used to reinforce rigid polyurethane (PU) foam composites. The concentration of fillers was varied in the range of 0.5–1.5%. For rigid PU foam formulations, three polyols from recycled and renewable materials were used, among other components. Polyols were obtained from rapeseed oil, tall oil fatty acids and recycled polyethylene terephthalate. As rigid PU foam composites in literature have been described as appropriate thermal insulation material, the appliance of obtained composites for cryogenic insulation was investigated by determining the various physical-mechanical properties of composites. The physical-mechanical properties, such as the modulus of elasticity, compressive and tensile strength in both 293 K and 77 K, adhesion measurements with and without cryo-shock, apparent density, thermal conductivity coefficient, and safety coefficient were measured. The results showed that the addition of fillers did not give a significant improvement of characteristics

Recycled Pet Flakes and Rapeseed Oil as Feedstock for Rigid Polyurethane Foams

Among different poly(ethylene terephthalate) (PET) recycling techniques chemical recycling is the most favourable and depolymerizing PET using glycolysis offers following advantage such as lower reagent amounts, lower temperatures and pressure [1, 2]. To prevent some of the PET polyol drawbacks such as incompatibility with the physical blowing agents and high viscosity, vegetable oil based polyols are introduced in polyol system [3]. Three bio/recycled polyols using recycled PET and rapeseed oil (RO) were successfully synthesized using continuous two-step method

High Functionality Bio-Polyols from Tall Oil and Rigid Polyurethane Foams Formulated Solely Using Bio-Polyols

High-quality rigid polyurethane (PU) foam thermal insulation material has been developed solely using bio-polyols synthesized from second-generation bio-based feedstock. High functionality bio-polyols were synthesized from cellulose production side stream—tall oil fatty acids by oxirane ring-opening as well as esterification reactions with different polyfunctional alcohols, such as diethylene glycol, trimethylolpropane, triethanolamine, and diethanolamine. Four different high functionality bio-polyols were combined with bio-polyol obtained from tall oil esterification with triethanolamine to develop rigid PU foam formulations applicable as thermal insulation material. The developed formulations were optimized using response surface modeling to find optimal bio-polyol and physical blowing agent: c-pentane content. The optimized bio-based rigid PU foam formulations delivered comparable thermal insulation properties to the petro-chemical alternative