Surface/Interface Effects on High-Performance Thin-Film All-Solid-State Li-Ion Batteries

The further development of all-solid-state batteries is still limited by the understanding/engineering of the interfaces formed upon cycling. Here, we correlate the morphological, chemical, and electrical changes of the surface of thin-film devices with Al negative electrodes. The stable Al–Li–O alloy formed at the stress-free surface of the electrode causes rapid capacity fade, from 48.0 to 41.5 μAh/cm² in two cycles. Surprisingly, the addition of a Cu capping layer is insufficient to prevent the device degradation. Nevertheless, Si electrodes present extremely stable cycling, maintaining >92% of its capacity after 100 cycles, with average Coulombic efficiency of 98%

Three-Dimensional Solid-State Lithium-Ion Batteries Fabricated by Conformal Vapor-Phase Chemistry

Three-dimensional thin-film solid-state batteries (3D TSSB) were proposed by Long <i>et al</i>. in 2004 as a structure-based approach to simultaneously increase energy and power densities. Here, we report experimental realization of fully conformal 3D TSSBs, demonstrating the simultaneous power-and-energy benefits of 3D structuring. All active battery componentselectrodes, solid electrolyte, and current collectorswere deposited by atomic layer deposition (ALD) onto standard CMOS processable silicon wafers microfabricated to form arrays of deep pores with aspect ratios up to approximately 10. The cells utilize an electrochemically prelithiated LiV₂O₅ cathode, a very thin (40–100 nm) Li₂PO₂N solid electrolyte, and a SnN_<i>x</i> anode. The fabrication process occurs entirely at or below 250 °C, promising compatibility with a variety of substrates as well as integrated circuits. The multilayer battery structure enabled all-ALD solid-state cells to deliver 37 μAh/cm²·μm (normalized to cathode thickness) with only 0.02% per-cycle capacity loss. Conformal fabrication of full cells over 3D substrates increased the areal discharge capacity by an order of magnitude while simulteneously improving power performance, a trend consistent with a finite element model. This work shows that the exceptional conformality of ALD, combined with conventional semiconductor fabrication methods, provides an avenue for the successful realization of long-sought 3D TSSBs which provide power performance scaling in regimes inaccessible to planar form factor cells

Highly Reversible Conversion-Type FeOF Composite Electrode with Extended Lithium Insertion by Atomic Layer Deposition LiPON Protection

High-energy conversion electrodes undergo successive Li insertion and conversion during lithiation. A primary scientific obstacle to harnessing the potentially high lithium storage capabilities of conversion electrode materials has been the formation of insulating new phases throughout the conversion reactions. These new phases are chemically stable, and electrochemically irreversible if formed in large amounts with coarsening. Herein, we synthesized FeOF conversion material as a model system and mechanistically demonstrate that a thin solid electrolyte [lithium phosphorus oxynitride (LiPON)] atomic layer deposition-deposited on the composite electrode extends the Li insertion process to higher concentrations, delaying the onset of a parasitic chemical conversion reaction and rendering the redox reaction of the protected conversion electrode electrochemically reversible. Reversibility is demonstrated to at least 100 cycles, with the LiPON protective coating increasing capacity retention from 29 to 89% at 100 cycles. Pursuing the chemical mechanism behind the boosted electrochemical reversibility, we conducted electron energy-loss spectroscopy, X-ray photoelectron spectroscopy, solid-state nuclear magnetic resonance, and electrochemical measurements that unrevealed the suppression of undesired phase formation and extended lithium insertion of the coated electrode. Support for the delayed consequences of the conversion reaction is also obtained by high-resolution transmission electron microscopy. Our findings strongly suggest that undesired new phase formation upon lithiation of electrode materials can be suppressed in the presence of a thin protection layer not only on the surface of the coated electrode but also in the bulk of the material through mechanical confinement that modulates the electrochemical reaction