Thermal Conductivity of Coconut Shell-Incorporated Concrete: A Systematic Assessment via Theory and Experiment

To minimize the energy consumption and adverse impact of excessive waste accumulation on the environment, coconut shell (CA) became a potential (partial) replacement agent for fine aggregates in structural concrete production. Thus, systematic experimental and theoretical studies are essential to determine the thermal and structural properties of such concrete containing optimum level of CA. In this view, an artificial neural network (ANN) model, gene expression programming (GEP) model, and response surface method (RS) were used to predict and optimize the desired engineering characteristics of some concrete mixes designed with various levels of CA inclusion. Furthermore, the proposed model’s performance was assessed in terms of different statistical parameters calculated using ANOVA. The results revealed that the proposed concrete mix made using 53% of CA as a partial replacement of fine aggregate achieved an optimum density of 2246 kg/m3 and thermal conductivity of 0.5952 W/mK, which was lower than the control specimen (0.79 W/mK). The p-value of the optimum concrete mix was less than 0.0001 and the F-value was over 147.47, indicating the significance of all models. It is asserted that ANN, GEP, and RSM are accurate and reliable, and can further be used to predict a strong structural–thermal correlation with minimal error. In brief, the specimen composed with 53% of CA as a replacement for fine aggregate may be beneficial to develop environmentally amiable green structural concrete

Performance Evaluation of Modified Rubberized Concrete Exposed to Aggressive Environments

Recycling of the waste rubber tire crumbs (WRTCs) for the concretes production generated renewed interest worldwide. The insertion of such waste as a substitute for the natural aggregates in the concretes is an emergent trend for sustainable development towards building materials. Meanwhile, the enhanced resistance of the concrete structures against aggressive environments is important for durability, cost-saving, and sustainability. In this view, this research evaluated the performance of several modified rubberized concretes by exposing them to aggressive environments i.e., acid, and sulphate attacks, elevated temperatures. These concrete (12 batches) were made by replacing the cement and natural aggregate with an appropriate amount of the granulated blast furnace slag (GBFS) and WRTCs, respectively. The proposed mix designs’ performance was evaluated by several measures, including the residual compressive strength (CS), weight loss, ultrasonic pulse velocity (UPV), microstructures, etc. Besides, by using the available experimental test database, an optimized artificial neural network (ANN) combined with the particle swarm optimization (PSO) was developed to estimate the residual CS of modified rubberized concrete after immersion one year in MgSO4 and H2SO4 solutions. The results indicated that modified rubberized concrete prepared by 5 to 20% WRTCs as a substitute to natural aggregate, provided lower CS and weight lose expose to sulphate and acid attacks compared to control specimen prepared by ordinary Portland cement (OPC). Although the CS were slightly declined at the elevated temperature, these proposed mix designs have a high potential for a wide variety of concrete industrial applications, especially in acid and sulphate risk

Impact Resistance Enhancement of Sustainable Geopolymer Composites Using High Volume Tile Ceramic Wastes

The need for sustainable concrete with low carbon dioxide emissions and exceptional performance has recently increased in the building industry. Many distinct types of industrial byproducts and ecologically safe wastes have shown promise as ingredients for this kind of concrete. Meanwhile, as industrialization and lifestyle modernization continue to rise, ceramic waste becomes an increasingly serious threat to the natural environment. It is well known that free cement binder that incorporates tile ceramic wastes (TCWs) can significantly improve the material’s sustainability. We used this information to create a variety of geopolymer mortars by mixing TCWs with varied proportions of ground blast furnace slag (GBFS) and fly ash (FA). Analytical techniques were used to evaluate the mechanical properties and impact resistance (IR) of each designed mixture. TCWs were substituted for binders at percentages between 50 and 70 percent, and the resultant mixes were strong enough for real-world usage. Evidence suggests that the IR and ductility of the proposed mortars might be greatly improved by the addition of TCWs to a geopolymer matrix. It was found that there is a trend for both initial and failure impact energy to increase with increasing TCWs and FA content in the matrix. The results show that the raising of TCWs from 0% to 50, 60 and 70% significantly led to an increase in the failure impact energy from 397.3 J to 456.8, 496.6 and 595.9 J, respectively

Evaluating mechanical properties and impact resistance of modified concrete containing ground Blast Furnace slag and discarded rubber tire crumbs

Lately, sustainable concretes with enhanced strength performance and ductility became demanding for the construction sector. Various industrial by-products as environmental friendly wastes were shown to be promising to achieve such concretes. Meanwhile, due to the rapid industrial developments and modernized lifestyle, the tire wastes became a serious environmental concern. Inclusion of these tire wastes into the concretes was demonstrated to be beneficial to design the rubber-modified sustainable concretes. Based on this factor, we prepared several rubberized concrete mixes by integrating the Ground Blast Furnace Slag (GBFS) with different contents of Discarded Rubber Tire Crumbs (DRTCs). All the designed rubber-modified mixes were characterized using diverse analytical techniques to determine their mechanical properties and impact resistance (IR). In addition, depending on each binder mass percentage, the mechanical properties of the produced concretes were evaluated by developing an optimized artificial neural network (ANN) combined with the genetic algorithm (GA) and compared with the available experimental test database. The mixes obtained using the DRTCs contents of 5–30% as fine or/and coarse aggregates substitution revealed satisfactory compressive strength suitable for practical applications. It is established that the incorporation of DRTCs as substitute component to the natural river sand or/and crushed gravel aggregates can largely improve the IR and ductility of the proposed concretes

Performance Evaluation of Modified Rubberized Concrete Exposed to Aggressive Environments

Recycling of the waste rubber tire crumbs (WRTCs) for the concretes production generated renewed interest worldwide. The insertion of such waste as a substitute for the natural aggregates in the concretes is an emergent trend for sustainable development towards building materials. Meanwhile, the enhanced resistance of the concrete structures against aggressive environments is important for durability, cost-saving, and sustainability. In this view, this research evaluated the performance of several modified rubberized concretes by exposing them to aggressive environments i.e., acid, and sulphate attacks, elevated temperatures. These concrete (12 batches) were made by replacing the cement and natural aggregate with an appropriate amount of the granulated blast furnace slag (GBFS) and WRTCs, respectively. The proposed mix designs’ performance was evaluated by several measures, including the residual compressive strength (CS), weight loss, ultrasonic pulse velocity (UPV), microstructures, etc. Besides, by using the available experimental test database, an optimized artificial neural network (ANN) combined with the particle swarm optimization (PSO) was developed to estimate the residual CS of modified rubberized concrete after immersion one year in MgSO4 and H2SO4 solutions. The results indicated that modified rubberized concrete prepared by 5 to 20% WRTCs as a substitute to natural aggregate, provided lower CS and weight lose expose to sulphate and acid attacks compared to control specimen prepared by ordinary Portland cement (OPC). Although the CS were slightly declined at the elevated temperature, these proposed mix designs have a high potential for a wide variety of concrete industrial applications, especially in acid and sulphate risk

Performance evaluation of modified rubberized concrete exposed to aggressive environments

Recycling of the waste rubber tire crumbs (WRTCs) for the concretes production generated renewed interest worldwide. The insertion of such waste as a substitute for the natural aggregates in the concretes is an emergent trend for sustainable development towards building materials. Meanwhile, the enhanced resistance of the concrete structures against aggressive environments is important for durability, cost-saving, and sustainability. In this view, this research evaluated the performance of several modified rubberized concretes by exposing them to aggressive environments i.e., acid, and sulphate attacks, elevated temperatures. These concrete (12 batches) were made by replacing the cement and natural aggregate with an appropriate amount of the granulated blast furnace slag (GBFS) and WRTCs, respectively. The proposed mix designs’ performance was evaluated by several measures, including the residual compressive strength (CS), weight loss, ultrasonic pulse velocity (UPV), microstructures, etc. Besides, by using the available experimental test database, an optimized artificial neural network (ANN) combined with the particle swarm optimization (PSO) was developed to estimate the residual CS of modified rubberized concrete after immersion one year in MgSO4 and H2SO4 solutions. The results indicated that modified rubberized concrete prepared by 5 to 20% WRTCs as a substitute to natural aggregate, provided lower CS and weight lose expose to sulphate and acid attacks compared to control specimen prepared by ordinary Portland cement (OPC). Although the CS were slightly declined at the elevated temperature, these proposed mix designs have a high potential for a wide variety of concrete industrial applications, especially in acid and sulphate risk

Durability and Acoustic Performance of Rubberized Concrete Containing POFA as Cement Replacement

Given that rubber tires are almost immune to biological degradation, this vast amount of solid waste is a major environmental concern worldwide. Reuse of these waste tires in the construction industry is one of the strategies to minimize their environmental pollution and landfill problems, while contributing to more economical building design. Thus, we assessed the improved traits of rubberized concrete made by combining palm oil fuel ash (POFA) with tire rubber aggregates (TRAs). Studies on the effects of POFA inclusion on the durability properties of rubberized concrete with TRAs as the replacement agent for fine or coarse aggregates remain deficient. Herein, the rubberized concrete contained 20% POFA as ordinary Portland cement (OPC) substitute, and various amounts of TRAs (5, 10, 20 and 30%). The proposed mixes enclosing three types of TRAs (fiber, fine and coarse aggregates) were characterized to determine their durability and acoustic performance. The water absorption, fire endurance performance, chloride penetration, and acoustic properties of the proposed concrete were evaluated. The designed concrete showed a systematic increase in water absorption and chloride penetration with the increase in rubber amount and particle size. These POFA-modified rubberized concretes displayed a satisfactory performance up to 500 °C, and superior acoustic properties in terms of sound absorption. The presence of TRA as 30% coarse aggregate replacement was found to improve the sound absorption properties by as much as 42%

Systematic Experimental Assessment of POFA Concrete Incorporating Waste Tire Rubber Aggregate

Several researchers devoted considerable efforts to partially replace natural aggregates in concrete with recycled materials such as recycled tire rubber. However, this often led to a significant reduction in the compressive strength of rubberized concrete due to the weaker interfacial transition zone between the cementitious matrix and rubber particles and the softness of rubber granules. Thereafter, significant research has explored the effects of supplementary cementitious materials such as zeolite, fly ash, silica fume, and slag used as partial replacement for cement on rubberized concrete properties. In this study, systematic experimental work was carried out to assess the mechanical properties of palm oil fuel ash (POFA)-based concrete incorporating tire rubber aggregates (TRAs) using the response surface methodology (RSM). Based on the findings, reasonable compressive, flexure, and tensile strengths were recorded or up to 10% replacement of sand with recycled tire fibre and fine TRAs. In particular, the reduction in compressive, tensile, and flexural strengths of POFA concrete incorporating fibre rubber decreased by 16.3%, 9.8%, and 10.1% at 365 days compared to normal concrete without POFA and rubber. It can be concluded that utilization of a combination of POFA and fine or fibre rubber could act as a beneficial strategy to solve the weakness of current rubberized concrete’s strength as well as to tackle the environmental issues of the enormous stockpiles of waste tires worldwide

Durability and Acoustic Performance of Rubberized Concrete Containing POFA as Cement Replacement

Given that rubber tires are almost immune to biological degradation, this vast amount of solid waste is a major environmental concern worldwide. Reuse of these waste tires in the construction industry is one of the strategies to minimize their environmental pollution and landfill problems, while contributing to more economical building design. Thus, we assessed the improved traits of rubberized concrete made by combining palm oil fuel ash (POFA) with tire rubber aggregates (TRAs). Studies on the effects of POFA inclusion on the durability properties of rubberized concrete with TRAs as the replacement agent for fine or coarse aggregates remain deficient. Herein, the rubberized concrete contained 20% POFA as ordinary Portland cement (OPC) substitute, and various amounts of TRAs (5, 10, 20 and 30%). The proposed mixes enclosing three types of TRAs (fiber, fine and coarse aggregates) were characterized to determine their durability and acoustic performance. The water absorption, fire endurance performance, chloride penetration, and acoustic properties of the proposed concrete were evaluated. The designed concrete showed a systematic increase in water absorption and chloride penetration with the increase in rubber amount and particle size. These POFA-modified rubberized concretes displayed a satisfactory performance up to 500 °C, and superior acoustic properties in terms of sound absorption. The presence of TRA as 30% coarse aggregate replacement was found to improve the sound absorption properties by as much as 42%

Thermal Conductivity of Coconut Shell-Incorporated Concrete: A Systematic Assessment via Theory and Experiment

To minimize the energy consumption and adverse impact of excessive waste accumulation on the environment, coconut shell (CA) became a potential (partial) replacement agent for fine aggregates in structural concrete production. Thus, systematic experimental and theoretical studies are essential to determine the thermal and structural properties of such concrete containing optimum level of CA. In this view, an artificial neural network (ANN) model, gene expression programming (GEP) model, and response surface method (RS) were used to predict and optimize the desired engineering characteristics of some concrete mixes designed with various levels of CA inclusion. Furthermore, the proposed model’s performance was assessed in terms of different statistical parameters calculated using ANOVA. The results revealed that the proposed concrete mix made using 53% of CA as a partial replacement of fine aggregate achieved an optimum density of 2246 kg/m3 and thermal conductivity of 0.5952 W/mK, which was lower than the control specimen (0.79 W/mK). The p-value of the optimum concrete mix was less than 0.0001 and the F-value was over 147.47, indicating the significance of all models. It is asserted that ANN, GEP, and RSM are accurate and reliable, and can further be used to predict a strong structural–thermal correlation with minimal error. In brief, the specimen composed with 53% of CA as a replacement for fine aggregate may be beneficial to develop environmentally amiable green structural concrete