Modelling and Optimization of the Compressive Strength of High Volume Fly Ash ECC with Low Modulus PVA Fiber Using Response Surface Methodology (RSM)

Engineered cementitious composite (ECC) also known as bendable concrete is popular for its high ductility behavior under tensile load. However, to achieve this amazing characteristic, the compressive strength is usually compromised due to the high volume fly ash (HVFA) effect of reducing the composite’s toughness. This research is aimed at developing a response surface model and optimization of the two major ingredients (fly ash and PVA fiber) with the view to developing a composite with the desirable compressive strength for structural application. Results indicated that although the FA affects the compressive strength development negatively, the presence of PVA fiber especially at 1 to 1.5% volume fraction enhances the compressive strength. A quadratic response surface model was developed and was analyzed using analysis of variance (ANOVA) and found to have a R2 value of 96.82%. The model validation showed a very good agreement between the predicted and the experimental results with less tha 5% error margin

Effect of Crumb Rubber, Fly Ash, and Nanosilica on the Properties of Self-Compacting Concrete Using Response Surface Methodology

Producing high-strength self-compacting concrete (SCC) requires a low water-cement ratio (W/C). Hence, using a superplasticizer is necessary to attain the desired self-compacting properties at a fresh state. The use of low W/C results in very brittle concrete with a low deformation capacity. This research aims to investigate the influence of crumb rubber (CR), fly ash (FA), and nanosilica (NS) on SCC’s workability and mechanical properties. Using response surface methodology (RSM), 20 mixes were developed containing different levels and proportions of FA (10–40% replacement of cement), CR (5–15% replacement of fine aggregate), and NS (0–4% addition) as the input variables. The workability was assessed through the slump flow, T500, L-box, and V-funnel tests following the guidelines of EFNARC 2005. The compressive, flexural, and tensile strengths were determined at 28 days and considered as the responses for the response surface methodology (RSM) analyses. The results revealed that the workability properties were increased with an increase in FA but decreased with CR replacement and the addition of NS. The pore-refining effect and pozzolanic reactivity of the FA and NS increased the strengths of the composite. Conversely, the strength is negatively affected by an increase in CR, however ductility and deformation capacity were significantly enhanced. Response surface models of the mechanical strengths were developed and validated using ANOVA and have high R2 values of 86–99%. The optimization result produced 36.38%, 4.08%, and 1.0% for the optimum FA, CR, and NS replacement levels at a desirability value of 60%

Modeling and Optimizing the Effect of 3D Printed Origami Bubble Aggregate on the Mechanical and Deformation Properties of Rubberized ECC

A recent development in the production of lightweight concrete is the use of bubble or hollow aggregates. Due to its exceptional energy absorption and ductility properties, engineered cementitious composite (ECC) is increasingly recommended and used for structural applications, particularly in earthquake-prone regions. As a result, researchers have started looking into the benefits of lightweight ECC for such applications. However, the strength is considerably compromised due to the use of lightweight fillers such as perlite, cenospheres, glass microbubbles, and crumb rubber (CR). This study evaluates an origami-shaped bubble aggregate (OBA) novel application in rubberized ECC (RECC) to achieve density reduction at a relatively lower strength loss. The experiment is designed using response surface methodology (RSM) with the spacing of the OBA at 10, 15, and 20 mm and its quantity at 9, 15, and 21 as the input factors (independent variables). The dependent variables (responses) assessed are density, compressive strength, modulus of elasticity, and Poisson’s ratio. The results showed that adding the OBA lowered the density of the RECC by 20%. It was revealed that using up to 15 OBAs with spacings between 15 and 20 mm, a lightweight OBA-RECC with substantial strength could be produced. Similarly, utilizing 15 and 21 OBAs at 20 mm spacing, a lightweight OBA-RECC with a comparable modulus of elasticity as the control could be developed. Models for predicting the responses were developed and validated using analysis of variance (ANOVA) with high R2 values. The spacing and quantity of the OBA’s optimal input levels were determined using the RSM multi-objective optimization to be 20 and 9, respectively. These levels produced optimal responses of 1899 kg/m3, 45.3 MPa, 16.1 GPa, and 0.22 for the density, compressive strength, modulus of elasticity, and Poisson ratio, respectively

Optimizing an eco-friendly high-density concrete for offshore applications: A study on fly ash partial replacement and graphene oxide nano reinforcement

There is a need in enhancing high-density concrete (HDC) for safeguarding sub-sea pipelines and constructing concrete mattresses for pipeline stabilization. To tackle these issues, a novel approach using a combination of supplementary cementitious materials like fly ash (FA) and graphene oxide (GO) have been successfully used in the partial replacement of the cement in this study. This research aims to enhance density, water resistance, and compressive strength properties for offshore applications by using GO and FA. A central composite design (CCD) of the response surface methodology (RSM) was employed, generating thirteen mixes with varying dosages of GO in the range of 0.013%–0.053% by weight of the cement and FA in the range of 20%–50% by weight of the cement. The HDC mixes exhibited enhanced characteristics, including an increased density of 4282 kg/m³, a maximum compressive strength of 37.9 MPa, and reduced water absorption at 2.52%. Response predicted models were established and validated through ANOVA, and multi-objective optimization was performed at a desirability of 58%. This yielded optimal GO and FA dosages of 0.013% and 37.87% respectively, for HDC with improved performance. The R2 values for the models range from 70% to 96%, showing a good level of the model quality. The findings present promising opportunities for more sustainable, cost-effective, and environmentally friendly HDC solutions for offshore applications

Effects of Graphene Oxide and Crumb Rubber on the Fresh Properties of Self-Compacting Engineered Cementitious Composite Using Response Surface Methodology

Graphene oxide-modified rubberized engineered cementitious composite (GO-RECC) is attracting the attention of researchers because of the reported benefits of the GO and crumb rubber (CR) on the strength and deformation properties of the composite. While it is well established that GO negatively affects the workability of cementitious composites, its influence on the attainment of the desired self-compacting (SC) properties of ECC has not yet been thoroughly investigated, especially when combined with crumb rubber (CR). In addition, to simplify the number of trial mixes involved in designing SC-GO-RECC, there is a need to develop and optimize the process using Design of Experiment (DOE) methods. Hence, this research aims to investigate and model using response surface methodology (RSM), the combined effects of the GO and CR on the SC properties of ECC through the determination of T500, slump flow, V-funnel, and L-box ratio of the SC-GORECC as the responses, following the European Federation of National Associations Representing for Concrete (EFNARC) 2005 specifications. The input factors considered were the GO by wt.% of cement (0.02, 0.04, 0.06, and 0.08) and CR as a replacement of fine aggregate by volume (5, 10, and 15%). The results showed that increasing the percentages of GO and CR affected the fresh properties of the SC-GORECC adversely. However, all mixes have T500 of 2.4 to 5.2 s, slump flow of 645 to 800 mm, V-funnel time of 7.1 to 12.3 s, and L-box ratio (H2/H1) of 0.8 to 0.98, which are all within acceptable limits specified by EFNARC 2005. The developed response prediction models were well fitted with R2 values ranging from 91 to 99%. Through the optimization process, optimal values of GO and CR were found to be 0.067% and 6.8%, respectively, at a desirability value of 1.0

Mechanical, Microstructural and Drying Shrinkage Properties of NaOH-Pretreated Crumb Rubber Concrete: RSM-Based Modeling and Optimization

One of the primary causes of the low mechanical properties of rubberized concrete is the weak bond between crumb rubber (CR) and hardened cement paste. Many CR pretreatment techniques have been researched in an attempt to mitigate this problem. The NaOH pretreatment method is one of the most widely used, although the reported results are inconsistent due to the absence of standardized NaOH pretreatment concentrations and CR replacement levels. This study aims to develop models for predicting the mechanical and shrinkage properties of NaOH-pretreated CR concrete (NaOH-CRC) and conduct multi-objective optimization using response surface methodology (RSM). The RSM generated experimental runs using three levels (0, 5, and 10%) of both NaOH pretreatment concentration and the CR replacement level of fine aggregate by volume as the input factors. At 28 days, the concrete’s compressive, flexural, and tensile strengths (CS, FS, and TS), as well as its drying shrinkage (S), were evaluated as the responses. The results revealed that higher CR replacements led to lower mechanical strengths and higher shrinkage. However, the strength loss and the shrinkage significantly reduced by 22%, 44%, 43%, and 60% for CS, FS, TS, and S, respectively, after the pretreatment. Using field-emission scanning electron microscopy (FESEM), the microstructural investigation indicated a significantly reduced interfacial transition zone (ITZ) with increasing NaOH pretreatment. The developed RSM models were evaluated using ANOVA and found to have high R2 values ranging from 78.7% to 98%. The optimization produced NaOH and CR levels of 10% and 2%, respectively, with high desirability of 71.4%

Performance of Fly Ash-Based Inorganic Polymer Mortar with Petroleum Sludge Ash

Petroleum sludge is a waste product resulting from petroleum industries and it is a major source of environmental pollution. Therefore, developing strategies aimed at reducing its environmental impact and enhance cleaner production are crucial for environmental mortar. Response surface methodology (RSM) was used in designing the experimental work. The variables considered were the amount of petroleum sludge ash (PSA) in weight percent and the ratio of sodium silicate to sodium hydroxide, while the concentration of sodium hydroxide was kept constant in the production of geopolymer mortar cured at a temperature of 60 °C for 20 h. The effects of PSA on density, compressive strength, flexural strength, water absorption, drying shrinkage, morphology, and pore size distribution were investigated. The addition of PSA in the mortar enhanced the mechanical properties significantly at an early age and 28 days of curing. Thus, PSA could be used as a precursor material in the production of geopolymer mortar for green construction sustainability. This study aimed to investigate the influence of PSA in geopolymer mortar

Effect of Elevated Temperature on the Compressive Strength and Durability Properties of Crumb Rubber Engineered Cementitious Composite

This paper reports the findings of the effect of elevated temperature on the compressive strength and durability properties of crumb rubber engineered cementitious composite (CR-ECC). The CR-ECC has been tested for its compressive strength and chemical resistance test against acid and sulphate attack. Different proportions of crumb rubber (CR) in partial replacement to the fine aggregate and polyvinyl alcohol (PVA) fiber have been utilized from 0 to 5% and 0 to 2%. The experiments were designed based on a central composite design (CCD) technique of response surface methodology (RSM). After 28 days curing, the samples were preconditioned and exposed to high temperatures of 100 °C, 200 °C, 300 °C, 400 °C, 500 °C, 600 °C, 700 °C, 800 °C, 900 °C, and 1000 °C for one hour. Although the residual compressive strength of CR-ECC was negatively affected by elevated temperature, no explosive spalling was noticed for all mixes, even at 1000 °C. Results indicated that CR-ECC experiences slight weight gain and a reduction in strength when exposed to the acidic environment. Due to the reduced permeability, CR-ECC experienced less effect when in sulphate environment. The response models were generated and validated by analysis of variance (ANOVA). The difference between adjusted R-squared and predicted R-squared values for each model was less than 0.2, and they possess at least a 95% level of confidence