Performance analysis of turbocharger effect on engine in local cars

The performance of a gasoline-fueled internal combustion engines can be increased with the use of a turbocharger. However, the amount of performance increment for a particular engine should be studied so that the advantages and drawbacks of turbocharging will be clarified. This study is mainly concerned on the suitable turbocharger unit selection, engine conversions required and guidelines for testing a Proton 4G92 SOHC 1.6-litre naturally aspirated gasoline engine. The engine is tested under its stock naturally aspirated condition and after been converted to turbocharged condition. The effect of inter cooled turbocharged condition is also been tested. Boost pressure is the main parameter in comparing the performance in different conditions as it influences the engine torque, power, efficiency and exhaust emissions. The use of a turbocharger on this test engine has clearly increased its performance compared to its stock naturally aspirated form. The incorporation of an intercooler to the turbocharger system increases the performance even further. With the worldwide effort towards environmental-friendly engines and fossil fuel shortage, the turbocharger can help to create engines with enhanced performance,minimum exhaust emissions and maximum fuel economy

Micro-peat as a potential low-cost adsorbent material for COD and NH3-N removal

Micro-peat (M-P) was demonstrated in the present study as a potential low cost natural adsorbent for the removal of COD and ammoniacal nitrogen (NH3-N) from landfill leachate. A series of batch experiments were carried out under fixed conditions and the influence of mixture ratio was investigated. The characteristics of leachate were then determined. Results indicated that leachate is non-biodegradable with high concentration of COD (2739.06 mg/L), NH3-N (1765.34 mg/L) and BOD5/COD ratio (0.09). The optimum ratio for activated carbon (AC) and M-P in the removal of COD and NH3-N obtained were at 2.5:1.5 (87%) and 1.0:3.0 (65%) respectively. The low-cost natural adsorbent used in the present investigation is an attractive alternative to the conventional adsorbent (AC). Thus, M-P can be appropriated for use in leachate treatment that could be cost-effective due its local availability and adsorption property

Design and development of auxiliary components for a new two-stroke, stratified-charge, lean-burn gasoline engine

A unique stepped-piston engine was developed by a group of research engineers at Universiti Teknologi Malaysia (UTM), from 2003 to 2005. The development work undertaken by them engulfs design, prototyping and evaluation over a predetermined period of time which was iterative and challenging in nature. The main objective of the program is to demonstrate local R&D capabilities on small engine work that is able to produce mobile powerhouse of comparable output, having low-fuel consumption and acceptable emission than its crankcase counterpart of similar displacement. A two-stroke engine work was selected as it posses a number of technological challenges, increase in its thermal efficiency, which upon successful undertakings will be useful in assisting the group in future powertrain undertakings in UTM. In its carbureted version, the single-cylinder aircooled engine incorporates a three-port transfer system and a dedicated crankcase breather. These features will enable the prototype to have high induction efficiency and to behave very much a two-stroke engine but equipped with a four-stroke crankcase lubrication system. After a series of analytical work the engine was subjected to a series of laboratory trials. It was also tested on a small watercraft platform with promising indication of its flexibility of use as a prime mover in mobile platform. In an effort to further enhance its technology features, the researchers have also embarked on the development of an add-on auxiliary system. The system comprises of an engine control unit (ECU), a directinjector unit, a dedicated lubricant dispenser unit and an embedded common rail fuel unit. This support system was incorporated onto the engine to demonstrate the finer points of environmental-friendly and fuel economy features. The outcome of this complete package is described in the report, covering the methodology and the final characteristics of the mobile power plant

Single-cylinder 125 CC stepped piston engine for mobility and portable power generation applications

Two-stroke engines is far simpler than four-stroke version from its physical perspective. For a given brake output, two-stroke is lighter, easier to work on, and provide higher power-to-weight ratio than the four-stroke, making it suitable for small platform applications. However a conventional two-stroke engine has a reputation for generating smoke and unburned fuel, a situation which does not meet many emissions regulations, now enforced around the world. Thus for many decades two-stroke engines were not favored, giving ways to four-stroke engines to dominate applications, especially for mobile power-generation purposes. In the quest to improve the potential of such an engine, a group of researchers from the Automotive Development Centre (ADC), Universiti Teknologi Malaysia (UTM) has come up with a 125 cc, air-cooled stepped-piston engine to demonstrate the higher power-to-weight ratio feature, apart from overcoming emission reduction. The engine is designed to mitigate the problem of mixture short circuiting, which is the major hindrance to combustion efficiency, and for this to happen they have incorporated a three-port stratification strategy onto the engine. This paper provides the overview related to the earlier work done to infuse the necessary features and highlights some of the performance features of this unique engine design

Performance and emission evaluations of a prototype stepped-piston engine using carburetor and direct fuel-injection systems

Two-stroke engines have been used for sometimes in automotive and stationary applications since early 20th century. The advantages of two-stroke engines are obvious, i.e., lighter, simpler and less expensive to manufacture. Technically, two-stroke engines have the potential to pack almost twice the power into the same space because there are twice as many power strokes per revolution. The combination of lightweight and twice the power gives two-stroke engines a great power-to-weight ratio compared to many four stroke engine designs. However due to the short-circuiting process of the fuel before combustion, this has resulted in deterioration in overall performances especially poor combustion efficiency and high white smoke emission problem. Coupled with the improvement in the four-stroke engine technology, the former has overcome the latter in being the choice for mobile platform applications. Due to high fuel cost and the need to explore the use of other fuel sources, notably gaseous fuels, a number of enthusiasts and engine developers have revisited the two-stroke engine design. Fuels such as hydrogen and methane are said to be ideal for use with the incorporation of the some new features (Goldsborough and Blaringan, 2003). An engine design and development program was initiated at Universiti Teknologi Malaysia (UTM) in year 2003 to develop local R&D capabilities in small power-train engineering. The exercise evolved around the development of an air-cooled single cylinder of stepped-piston engine concept. The term “stepped piston” refers to the conventional piston having compounded with a larger diameter section at the rear section of its geometry. The changes to the original design were made as the research group feels that there are rooms for improvements. In addition to this, the modifications will infuse other innovative scope of work from design to product testing activities (Hooper, 1985).This program, eventually leads to the incorporation of features, is expected to enhance performance of the prototype and subsequently exhaust emission. This is in anticipation of producing a working prototype for multiple applications namely stationary and automotive. The gasoline stepped-piston engine is a relatively new design concept for small mobile power plants. It is an engine, operating on a two-stroke cycle but is infused with four-stroke engine features. It has a build-in supercharger mechanism (by virtue of the extended flange) that improves the scavenging process thus improve combustion efficiency. Due to these operating characteristics, the engine has all the attributes of a low emission, high-efficiency power plant that eliminates many of the major weaknesses associated with the Otto four-stroke engine and with modern two-stroke engines

The effect of decontaminants on vehicle cooling system

This study analyzed the performance of the water pump and radiator under process of as-it-is condition, contamination, and decontamination among three types of radiator, namely used, new, and new coated radiators. Contamination process is completed by spraying the mixture of fine clay and water onto the radiator’s surface for 30 layers Decontamination process is done by AirestecSdnBhd, a local company. Internal analysis covers replacing the cooling fluid with used radiator water, tap water and tap water with additive to run experiments. As result, water pump displays similar trends for each set of experiment and air flow velocity, and its highest efficiency is 8.20 %. For external treatment, the effectiveness after decontamination process for new coated radiator, new radiator and used radiator are 43.60%, 31.42% and 30.16% respectively. While for internal treatment, tap water with additive, tap water and used radiator water exhibits 31.79%, 31.42% and 28.98% of effectiveness. As a conclusion, decontaminants towards radiator are effective to increase the performance of the radiator, but no impact on the efficiency of the water pump.For internal treatment, cooling fluid with additive help enhance the radiator performance in cooling system

Investigation into the selection of an appropriate piston head geometry for a spark ignition engine equipped direct-fuel injector

Constructors of gasoline engines are faced with higher and higher requirements as regards to ecological issues and an increase in engine efficiency at a simultaneous decrease in fuel consumption. Satisfaction of these requirements is possible by the recognition of the phenomena occurring inside the engine cylinder, the choice of suitable optimal parameters of the fuel injection process, and the determination of the geometrical shapes of the combustion chamber and the piston head. The aim of the study was to simulate flow in Direct-Injection Fuel engine with different geometrical shapes of piston head. The method of design piston head shapes was referring to existing motorcycle Demak single cylinder 200cc piston size using Solidwork and ANSYS softwarse. The parameter was shallow and deep bowl design on piston head. In term of fuel distribution throughout the combustion chamber, second model that having deeper bowl shows a better fuel distribution than first model as it manages to direct flow the fuel injected towards the location of spark plug. Therefore, second model is chosen as the best model among the two models as it can create a richer mixture around the spark plug

The effect of bio-based additives on engine performance and emissions of petrol and diesel engine

Fuel additives are additives that are added to fuel in small quantities to give improvement in terms of engine performance and emissions. Aftermarket fuel additives can be divided into two, chemical-based and bio-based. In this project, the effect of bio-based fuel additives on engine performance and exhaust emissions of a petrol and diesel engine is studied. The blending ratio is developed based on the instruction given on the bottle of the additives. The ratio of the fuel additives used for Vivo Racing (VR) is between 0.21% and 0.25%, Vivo Flawless (VF) is between 0.10% and 0.14% and Diesel Energy is between 0.14% and 0.18%. Constant throttle test had been done on both petrol and diesel engine. The results show that the fuel additives reduce brake power and brake specific fuel consumption while increasing brake thermal efficiency and reducing exhaust emissions. For brake power, VR0.24 is the best. For brake specific fuel consumption, the best are VR0.23 and VF0.11 for petrol and diesel engine respectively. For brake thermal efficiency, the best are VR0.24 and DE0.17. For HC composition, the lowest are VR0.25 and DE0.17. For CO composition, VR0.22 and DE0.14 are the lowest. As for NOx, the lowest are VR0.25 and DE0.17

Single-cylinder 125 cc stepped piston engine for mobility and portable power generation applications

Two-stroke engines are far simpler than four-stroke engines from a physical perspective. For a given brake output, two-stroke engines are lighter, easier to work on, and provide higher power-to-weight ratio than four-stroke engines, making them suitable for small platform applications. However, conventional two-stroke engines have a reputation for generating smoke and unburned fuel, meaning they may not meet many emissions regulations, now enforced around the world. Thus, for many decades two-stroke engines have not been not favored, giving way to four-stroke engines for dominant applications, especially for mobile power-generation purposes. In the quest to improve the potential of such an engine, a group of researchers from the Automotive Development Centre (ADC), Universiti Teknologi Malaysia (UTM), has developed a 125 cc, air-cooled stepped-piston engine to demonstrate the higher power-to-weight ratio feature, apart from overcoming emission reduction. The engine is designed to mitigate the problem of mixture short circuiting, which is the major hindrance to combustion efficiency. To this end, they have incorporated a three-port stratification strategy into the engine. This paper provides an overview related to the earlier work done to integrate the necessary features and highlights some of the performance features of this unique engine design

The Effectiveness of Peat-AC Composite Adsorbent in Removing SS, Colour and Fe from Landfill Leachate

Adsorption is a commonly used method for the removal of such various pollutants from aqueous solutions. Nowadays, due to cost-effectiveness, the adsorbent should be economical and cheaply available in abundance and it should require minimal for discharge into water bodies. This study was undertaken to investigate the efficiency of activated carbon (AC) to partially replace with peat as an inexpensive adsorbate composite medium for removing suspended solid (SS), colour and iron (Fe) from landfill leachate. The process of identifying the optimum composition of the composite adsorbent was carried out using batch technique. It shaken for 120 minutes with 200 rpm at pH 7. The optimum ratio of peat and AC had been chosen as 2.0:2.0 for SS and color while 2.5:1.5 for Fe. The value of the removal percentage for SS, colour and Fe were 71.6%, 74.4% and 79.6% in respectively. This indicates that peat can be used as a cost-effective medium to partially substitute of commercially AC in the composite for SS, colour and iron removal at a considerably lower cost