Development of design principles for form-fit joints in lightweight frame structures

Based on fundamental technological investigations, alternative joining strategies using electromagnetic forming (EMF) for the flexible production of lightweight frame structures are developed in the collaborative research project SFB/TR10. The results of these investigations will also be used to create general design principles for the joining process itself as well as for the joining zone. The focus of this article will be on dominating form-fit joints of aluminum frame structures and the parameters which have a significant influence on the strength of those joints. For the development of design principles regarding the joining zone, the groove geometry of the connection elements was varied in terms of size and shape, and the influence of those variations was analyzed. In terms of the joining process itself the effect on the joint strength of different forming pressures for a given groove geometry was also investigated. In the first step these experiments were performed on solid mandrels. In order to reduce the weight of the structure, experiments were then performed with hollow connection elements and similar groove geometries to analyze how the reduced stiffness of those elements affected the strength of the joints

Time-temperature-transformation diagram within the bainitic temperature range in a medium carbon steel

The time-temperature-transformation (ITT) diagram within the medium temperature range of medium carbon steel has been determined. A single type of C-curve is found within the bainite temperature range for the studied steel. Distinct reaction C-curves were not observed for both types of microstructure, upper bainite and lower bainite in the TTT diagram. Experimental results on the kinetics of the isothermal formation of bainite at different temperature have demonstrated that both type of microstructure, upper and lower bainite, possesses similar overall transformation kinetics. Some applications of phase transformation theory towards the formation of bainitic microstructures are discussed, with particular emphasis on the bainite start temperature, transition temperature from upper to lower bainite, martensite start temperature and the thickness of bainitic plates.Peer Reviewe