Self-Healing Materials Systems: Overview of Major Approaches and Recent Developed Technologies

The development of self-healing materials is now being considered for real engineering applications. Over the past few decades, there has been a huge interest in materials that can self-heal, as this property can increase materials lifetime, reduce replacement costs, and improve product safety. Self-healing systems can be made from a variety of polymers and metallic materials. This paper reviews the main technologies currently being developed, particularly on the thermosetting composite polymeric systems. An overview of various self-healing concepts over the past decade is then presented. Finally, a perspective on future self-healing approaches using this biomimetic technique is offered. The intention is to stimulate debate and reinforce the importance of a multidisciplinary approach in this exciting field

Preparation and mechanical characterization of laser ablated single-walled carbon-nanotubes/polyurethane nanocomposite microbeams

We report on the preparation of nanocomposites consisting of laser synthesized single-walled carbon nanotubes (C-SWNTs) reinforcing a polyurethane. Prior to their incorporation into the polymer matrix, the C-SWNTs were purified, and characterized by means of various techniques. The purification in nitric acid added carboxylic groups to the C-SWNTs. A procedure to properly disperse the nanomaterials in the polymer was developed involving high shear mixing using a three-roll mill and a non-covalent functionalization of the nanotubes by zinc protoporphyrin IX molecule. The incorporation of the C-SWNTs into the resin led to an increase of the viscosity and the apparition of a slight shear-thinning behavior. A further increase of the shear-thinning behavior using fumed silica particles enabled the direct-write fabrication of microbeams. Mechanical characterization revealed significant increase in both strength (by ∼64%) and modulus (by more than 15 times). These mechanical enhancements are believed to be a consequence of the successful covalent and the non-covalent functionalizations of the nanotubes

Three-dimensional micro structured nanocomposite beams by microfluidic infiltration

Three-dimensional (3D) micro structured beams reinforced with a single-walled carbon nanotube (C-SWNT)/polymer nanocomposite were fabricated using an approach based on the infiltration of 3D microfluidic networks. The 3D microfluidic network was first fabricated by the direct-write assembly method, which consists of the robotized deposition of fugitive ink filaments on an epoxy substrate, forming thereby a 3D micro structured scaffold. After encapsulating the 3D micro-scaffold structure with an epoxy resin, the fugitive ink was liquefied and removed, resulting in a 3D network of interconnected microchannels. This microfluidic network was then infiltrated by a polymer loaded with C-SWNTs and subsequently cured. Prior to their incorporation in the polymer matrix, the UV-laser synthesized C-SWNTs were purified, functionalized and dispersed into the matrix using a three-roll mixing mill. The final samples consist of rectangular beams having a complex 3D skeleton structure of C-SWNT/polymer nanocomposite fibers, adapted to offer better performance under flexural solicitation. Dynamic mechanical analysis in flexion showed an increase of 12.5% in the storage modulus compared to the resin infiltrated beams. The nanocomposite infiltration of microfluidic networks demonstrated here opens new prospects for the achievement of 3D reinforced micro structures

Ambipolar operation of hybrid SiC-carbon nanotube based thin film transistors for logic circuits applications

We report on the ambipolar operation of back-gated thin film field-effect transistors based on hybrid n-type-SiC/p-type-single-walled carbon nanotube networks made with a simple drop casting process. High-performances such an on/off ratio of 105, on-conductance of 20 μS, and a subthreshold swing of less than 165 mV/decades were obtained. The devices are air-stable and maintained their ambipolar operation characteristics in ambient atmosphere for more than two months. Finally, these hybrid transistors were utilized to demonstrate advanced logic NOR-gates. This could be a fundamental step toward realizing stable operating nanoelectronic devices

Electrical transport properties of single wall carbon nanotube/polyurethane composite based field effect transistors fabricated by UV-assisted direct-writing technology

We report on the fabrication and transport properties of single-walled carbon nanotube (SWCNT)/polyurethane (PU) nanocomposite microfiber-based field effect transistors (FETs). UV-assisted direct-writing technology was used, and microfibers consisting of cylindrical micro-rods, having different diameters and various SWCNT loads, were fabricated directly onto SiO₂/Si substrates in a FET scheme. The room temperature dc electrical conductivities of these microfibers were shown to increase with respect to the SWCNT concentrations in the nanocomposite, and were about ten orders of magnitude higher than that of the pure polyurethane, when the SWCNT load ranged from 0.1 to 2.5 wt% only. Our results show that for SWCNT loads ≤ 1.5 wt%, all the microfibers behave as a FET with p-type transport. The resulting FET exhibited excellent performance, with an I on/I off ratio of 105 and a maximum on-state current (I on) exceeding 70 µA. Correlations between the FET performance, SWCNTs concentration, and the microfiber diameters are also discussed

Micro-infiltration of three-dimensional porous networks with carbon nanotube-based nanocomposite for material design

Epoxy composite beams reinforced with a complex three-dimensional (3D) skeleton structure of nanocomposite microfibers were fabricated via micro-infiltration of 3D porous microfluidic networks with carbon nanotube nanocomposites. The effectiveness of this manufacturing approach to design composites microstructures was systematically studied by using different epoxy resins. The temperature-dependent mechanical properties of these multifunctional beams showed different features which cannot be obtained for those of their individual components bulks. The microfibers 3D pattern was adapted to offer better performance under flexural solicitation by the positioning most of the reinforcing microfibers at higher stress regions. This led to an increase of 49% in flexural modulus of a reinforced-epoxy beam in comparison to that of the epoxy bulk. The flexibility of this method enables the utilization of different thermosetting materials and nanofillers in order to design multifunctional composites for a wide variety of applications such as structural composites and components for micro electromechanical systems

Micromechanical characterization of single-walled carbon nanotube reinforced ethylidene norbornene nanocomposites for self-healing applications

We report on the fabrication of self healing nanocomposite materials, consisting of single-walled carbon nanotube (SWCNT) reinforced 5-Ethylidene-2-norbornene (5E2N) healing agent -reacted with Ruthenium Grubbs catalyst- by means of ultrasonication, followed by a three-roll mixing mill process. The kinetics of the 5E2N ring opening metathesis polymerization (ROMP) was studied as a function of the reaction temperature and the SWCNT loads. Our results demonstrated that the ROMP reaction still effective in a large temperature domain (-15 to 45 ºC), occurring at very short time scales (less than one minute at 40 ºC). On the other hand, the micro-indentation analysis performed on the SWCNT/5E2N nanocomposite materials after its ROMP polymerization were shown a clear increase in both the hardness and the Young modulus -up to nine times higher than that of the virgin polymer- when SWCNT loads range only from 0.1 to 2 wt. %. This approach demonstrated here opens new prospects for using carbon nanotube and healing agent nanocomposite materials for self-repair functionality, especially in space environment

Tailoring the deposition of MoSe2 on TiO2 nanorods arrays via radiofrequency magnetron sputtering for enhanced photoelectrochemical water splitting

MoSe2/1 D TiO2 nanorods (NRs) heterojunction assembly was systematically fabricated, and its photoelectrocatalytic properties were investigated. The fabrication process involves the growth of 1D TiO2 NRs arrays on FTO substrates using hydrothermal synthesis followed by the deposition of MoSe2 nanosheets on the TiO2 NRs using radiofrequency magnetron sputtering (RF magnetron sputtering). The photoelectrochemical properties of the heterojunction were explored and optimized as a function of the thickness of the MoSe2 layer, which was controlled by the sputtering time. The MoSe2 grows perpendicularly on TiO2 NRs in a 2D layered structure, maximizing the exposed active edges, an essential aspect that permits maximum exploitation of deposited MoSe2. Compared to pure TiO2 NRs, the heterojunction nanostructured assembly displayed excellent spectral and photoelectrochemical properties, including more surface oxygen vacancies, enhanced visible-light absorption, higher photocurrent response, and decreased charge transfer resistance. In particular, the sample synthesized by sputtering of MoSe2 for 90 s, i.e., MoSe2@TiO2-90 s, depicted the highest current density (1.86 mA cm−2 at 0.5 V vs. Ag/AgCl) compared to other samples. The excellent photoelectrochemical activity of the heterojunction stemmed from the synergy between tailored loading of MoSe2 nanosheets and the 1D structure of TiO2 NRs, which afford a high surface/volume ratio, effective charge separation, fast electron transfer, and easy accessibility to the MoSe2 active edges. These factors boost the catalytic activity.This work was made possible by NPRP Grant no. NPRP 12S-0304-190218 from the Qatar National Research Fund (a member of the Qatar Foundation). The statements made herein are solely the responsibility of the authors. Open Access funding provided by the Qatar National Library.Scopu