Special Session on Industry 4.0

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Realising the open virtual commissioning of modular automation systems

To address the challenges in the automotive industry posed by the need to rapidly manufacture more product variants, and the resultant need for more adaptable production systems, radical changes are now required in the way in which such systems are developed and implemented. In this context, two enabling approaches for achieving more agile manufacturing, namely modular automation systems and virtual commissioning, are briefly reviewed in this contribution. Ongoing research conducted at Loughborough University which aims to provide a modular approach to automation systems design coupled with a virtual engineering toolset for the (re)configuration of such manufacturing automation systems is reported. The problems faced in the virtual commissioning of modular automation systems are outlined. AutomationML - an emerging neutral data format which has potential to address integration problems is discussed. The paper proposes and illustrates a collaborative framework in which AutomationML is adopted for the data exchange and data representation of related models to enable efficient open virtual prototype construction and virtual commissioning of modular automation systems. A case study is provided to show how to create the data model based on AutomationML for describing a modular automation system

Requirement Validation for Embedded Systems in Automotive Industry Through Modeling

Requirement validation contributes significantly toward the success of software projects. Validating requirements is also essential to ensure the correctness of embedded systems in the auto industry. The auto industry emphasizes a lot on the verification of car designs and shapes. Invalid or erroneous requirements lead to inappropriate designs and degraded product quality. Considering the required expertise and time for requirement validation, significant attention is not devoted to verification and validation of requirements in the industry. Currently, the failure ratio of software projects is significantly higher and the key reason for that appears to be the inappropriate and invalidated requirements at the early stages in the projects. To that end, we propose a model-based approach that uses the existing V&V model. Through virtual prototyping, the proposed approach eliminates the need to validate the requirements after each stage of the project. Consequently, the model is validated after the design phase and the errors in requirements are detected at the earliest stage. In this research, we performed two different case studies for requirement validation in the auto industry by using a modeling-based approach and formal technique using Petri nets. A benefit of the proposed modeling-based approach is that the projects in the auto industry domain can be completed in less time due to effective requirements validation. Moreover, the modeling-based approach minimizes the development time, cost and increases productivity because the majority of the code is automatically generated using the approach

Simulation and BIM in building design, commissioning and operation: a comparison with the microelectronics industry

Analogy between the Microelectronics and Building industries is explored with the focus on design, commissioning and operation processes. Some issues found in the realisation of low energy buildings are highlighted and techniques gleaned from microelectronics proposed as possible solutions. Opportunities identified include: adoption of a more integrated process, use of standard cells, inclusion of controls and operational code in the design, generation of building commissioning tests from simulation, generation of building operational control code (including self-test) from simulation, inclusion of variation and uncertainties in the design process, use of quality processes such as indices to represent design robustness and formal continuous improvement methods. The possible integration of these techniques within a building information model (BIM) flow is discussed and some examples of enabling technologies given