Development of Controller for Arm Exoskeleton

The use of robotics in rehabilitation of stroke patients has not been extensively researched yet. Many studies were performed on the rehabilitation of the upper extremities using arm exoskeleton; the results shown by these studies show a positive effect in the rehabilitation of patients. This project is concerned with performing a study on two different controllers for the arm in order to provide an optimized controller for use in an arm exoskeleton as well as to study the most effective control technique

Development of Controller for Arm Exoskeleton

The use of robotics in rehabilitation of stroke patients has not been extensively researched yet. Many studies were performed on the rehabilitation of the upper extremities using arm exoskeleton; the results shown by these studies show a positive effect in the rehabilitation of patients. This project is concerned with performing a study on two different controllers for the arm in order to provide an optimized controller for use in an arm exoskeleton as well as to study the most effective control technique

Development of an exoskeleton robot for upper-limb rehabilitation

To assist or rehabilitate individuals with impaired upper-limb function, we have developed an upper-limb exoskeleton robot, the ETS-MARSE (motion assistive robotic-exoskeleton for superior extremity). The MARSE is comprised of a shoulder motion support part, an elbow and forearm motion support part, and a wrist motion support part. It is designed to be worn on the lateral side of the upper limb in order to provide naturalistic movements of the shoulder (i.e., vertical and horizontal flexion/extension, and internal/external rotation), elbow (i.e., flexion/extension), forearm (i.e., pronation/supination), and wrist joint (i.e., radial/ulnar deviation, and flexion/extension). This thesis focuses on the modeling, design (mechanical and electrical components), development, and control of the developed MARSE. The proposed MARSE was modeled based on the upper-limb biomechanics; it has a relatively low weight, an excellent power/weight ratio, can be easily fitted or removed, and is able to effectively compensate for gravity. Moreover, to avoid complex cable routing that could be found in many exoskeleton systems, a novel power transmission mechanism was introduced for assisting shoulder joint internal/external rotation and for forearm pronation/supination. The exoskeleton was designed for use by typical adults. However, provisions are included for link length adjustments to accommodate a wide range of users. The entire exoskeleton arm was fabricated primarily in aluminum except the high stress joint sections which were fabricated in mild steel to give the exoskeleton structure a relatively light weight. Brushless DC motors (incorporated with Harmonic Drives) were used to actuate the developed MARSE. The kinematic model of the MARSE was developed based on modified Denavit-Hartenberg notations. In dynamic modeling and control, robot parameters such as robot arm link lengths, upper-limb masses, and inertia, are estimated according to the upper limb properties of a typical adult. Though the exoskeleton was developed with the goal of providing different forms of rehab therapy (namely passive arm movements, active-assisted therapy, and resistive therapy), this research concentrated only on passive form of rehabilitation. Passive arm movements and exercises are usually performed slowly compared to the natural speed of arm movement. Therefore, to control the developed MARSE, a computationally inexpensive a PID controller and a PID-based compliance controller were primarily employed. Further, realizing the dynamic modeling of human arm movement which is nonlinear in nature, a nonlinear computed torque control (CTC) and a modified sliding mode exponential reaching law (mSMERL) techniques were employed to control the MARSE. Note that to improve transient tracking performance and to reduce chattering, this thesis proposed the mSMERL, a novel nonlinear control strategy that combined the concept of boundary layer technique and the exponential reaching law. The control architecture was implemented on a field-programmable gate array (FPGA) in conjunction with a RT-PC. In experiments, typical rehabilitation exercises for single and multi joint movements (e.g., reaching) were performed. Experiments were carried out with healthy human subjects where trajectories (i.e., pre-programmed trajectories recommended by therapist/clinician) tracking the form of passive rehabilitation exercises were carried out. This thesis also focused on the development of a 7DoFs upper-limb prototype (lower scaled) ‘master exoskeleton arm’ (mExoArm). Furthermore, experiments were carried out with the mExoArm where subjects (robot users) operate the mExoArm (like a joystick) to maneuver the MARSE to provide passive rehabilitation. Experimental results show that the developed MARSE can effectively perform passive rehabilitation exercises for shoulder, elbow and wrist joint movements. Using mExoArm offers users some flexibility over pre-programmed trajectories selection approach, especially in choosing range of movement and speed of motion. Moreover, the mExoArm could potentially be used to tele-operate the MARSE in providing rehabilitation exercises

Nonlinear control of an exoskeleton seven degrees of freedom robot to realize an active and passive rehabilitation tasks

This doctoral thesis proposes the developments of an exoskeleton robot used to rehabilitate patients with upper-limb impairment, named ETS-MARSE robot. The developments included in this work are the design, and validation of a kinematic inverse solution and nonlinear control strategy for an upper limb exoskeleton robot. These approaches are used in passive and active rehabilitation motion in presence of dynamics and kinematics uncertainties and unexpected disturbances. Considering the growing population of post-stroke victims, there is a need to improve accessibility to physiotherapy by using the modern robotic rehabilitation technology. Recently, rehabilitation robotics attracted a lot of attention from the scientific community since it is able to overcome the limitations of conventional physical therapy. The importance of the rehabilitation robot lies in its ability to provide intensive physiotherapy for a long period time. The measured data of the robot allows the physiotherapist to accurately evaluate the patient’s performance. However, these devices are still part of an emerging area and present many challenges compared to the conventional robotic manipulators, such as the high nonlinearity, dimensional (high number of DOFs) and unknown dynamics (uncertainties). These limitations are provoked due to their complex mechanical structure designed for human use, the types of assistive motion, and the sensitivity of the interaction with a large diversity of human wearers. As a result, these conditions make the robot system vulnerable to dynamic uncertainties and external disturbances such as saturation, friction forces, backlash, and payload. Likewise, the interaction between human and the exoskeleton make the system subjected to external disturbances due to different physiological conditions of the subjects like the different weight of the upper limb for each subject. During a rehabilitation movement, the nonlinear uncertain dynamic model and external forces can turn into unknown function that can affect the performance of the exoskeleton robot. The main challenges addressed in this thesis are firstly to design a human inverse kinematics solution to perform a smooth movement similar to natural human movement (human-like motion). Secondly, to develop controllers characterized by a high-level of robustness and accuracy without any sensitivity to uncertain nonlinear dynamics and unexpected disturbances. This will give the control system more flexibility to handle the uncertainties and parameters’ variation in different modes of rehabilitation motion (passive and active)