1,035 research outputs found
Simulation in Automated Guided Vehicle System Design
The intense global competition that manufacturing companies face today results in an
increase of product variety and shorter product life cycles. One response to this threat is
agile manufacturing concepts. This requires materials handling systems that are agile
and capable of reconfiguration. As competition in the world marketplace becomes
increasingly customer-driven, manufacturing environments must be highly
reconfigurable and responsive to accommodate product and process changes, with rigid,
static automation systems giving way to more flexible types.
Automated Guided Vehicle Systems (AGVS) have such capabilities and AGV
functionality has been developed to improve flexibility and diminish the traditional
disadvantages of AGV-systems. The AGV-system design is however a multi-faceted
problem with a large number of design factors of which many are correlating and
interdependent. Available methods and techniques exhibit problems in supporting the
whole design process. A research review of the work reported on AGVS development in
combination with simulation revealed that of 39 papers only four were industrially
related. Most work was on the conceptual design phase, but little has been reported on
the detailed simulation of AGVS.
Semi-autonomous vehicles (SA V) are an innovative concept to overcome the problems
of inflexible -systems and to improve materials handling functionality. The SA V
concept introduces a higher degree of autonomy in industrial AGV -systems with the
man-in-the-Ioop. The introduction of autonomy in industrial applications is approached
by explicitly controlling the level of autonomy at different occasions. The SA V s are
easy to program and easily reconfigurable regarding navigation systems and material
handling equipment. Novel approaches to materials handling like the SA V -concept
place new requirements on the AGVS development and the use of simulation as a part
of the process. Traditional AGV -system simulation approaches do not fully meet these
requirements and the improved functionality of AGVs is not used to its full power.
There is a considerflble potential in shortening the AGV -system design-cycle, and thus
the manufacturing system design-cycle, and still achieve more accurate solutions well
suited for MRS tasks.
Recent developments in simulation tools for manufacturing have improved production
engineering development and the tools are being adopted more widely in industry. For
the development of AGV -systems this has not fully been exploited. Previous research
has focused on the conceptual part of the design process and many simulation
approaches to AGV -system design lack in validity. In this thesis a methodology is
proposed for the structured development of AGV -systems using simulation. Elements of
this methodology address the development of novel functionality.
The objective of the first research case of this research study was to identify factors for
industrial AGV -system simulation. The second research case focuses on simulation in
the design of Semi-autonomous vehicles, and the third case evaluates a simulation based
design framework. This research study has advanced development by offering a
framework for developing testing and evaluating AGV -systems, based on concurrent
development using a virtual environment. The ability to exploit unique or novel features
of AGVs based on a virtual environment improves the potential of AGV-systems
considerably.University of Skovde. European Commission for funding the INCO/COPERNICUS Projec
Robuste Produktionsprogrammplanung in der hierarchischen Produktionsplanung für in der Industrie eingesetzte operative Produktionsplanungen und -steuerungen
Dieser Beitrag basiert auf einer Planungshierarchie zur Produktionsplanung und -steuerung, die üblicherweise in der industriellen Praxis verwendet wird. In der Produktionsprogrammplanung werden meist deterministische Planungsparameter unterstellt. Tatsächlich sind insbesondere die Bedarfe zum Planungszeitpunkt nicht bekannt und somit unsicher. Zur Berücksichtigung dieser Unsicherheit wird in der aktuellen Forschung insbesondere die szenariobasierte robuste Optimierung verwendet. In diesem Forschungsvorhaben wird untersucht, wie eine robuste Produktionsprogrammplanung in einer solchen Planungshierarchie eingesetzt werden kann
Mathematical Modelling for Load Balancing and Minimization of Coordination Losses in Multirobot Stations
The automotive industry is moving from mass production towards an individualized production, in order to improve product quality and reduce costs and material waste. This thesis concerns aspects of load balancing of industrial robots in the automotive manufacturing industry, considering efficient algorithms required by an individualized production. The goal of the load balancing problem is to improve the equipment utilization. Several approaches for solving the load balancing problem are presented along with details on mathematical tools and subroutines employed.Our contributions to the solution of the load balancing problem are manifold. First, to circumvent robot coordination we have constructed disjoint robot programs, which require no coordination schemes, are more flexible, admit competitive cycle times for some industrial instances, and may be preferred in an individualized production. Second, since solving the task assignment problem for generating the disjoint robot programs was found to be unreasonably time-consuming, we modelled it as a generalized unrelated parallel machine problem with set packing constraints and suggested a tighter model formulation, which was proven to be much more tractable for a branch--and--cut solver. Third, within continuous collision detection it needs to be determined whether the sweeps of multiple moving robots are disjoint. Our solution uses the maximum velocity of each robot along with distance computations at certain robot configurations to derive a function that provides lower bounds on the minimum distance between the sweeps. The lower bounding function is iteratively minimized and updated with new distance information; our method is substantially faster than previously developed methods
Architecture of the Product State Model Environment: The QualiGlobe Experience of Production Efficiency
This paper addresses the issue of using product models to support product lifecycle activities with particular focus on the production phase. The motivation of the research is that products are produced more costly and with longer lead-time than necessary.
The paper provides a review of product modelling technologies and approaches, and the overall architecture for the Product State Model (PSM) Environment as a basis for quality monitoring. Especially, the paper focuses on the circumstances prevailing in a one-of-a-kind manufacturing environment like the shipbuilding industry, where product modelling technologies already have proved their worth in the design and engineering phases of shipbuilding and in the operation phase. However, the handling of product information on the shop floor is not yet equally developed.
The paper reports from the Brite-Euram project (No. BE97-4510) QualiGlobe focusing on the development activities of the PSM architecture. An example discusses how to handle product related information on the shop floor in a manufacturing company and focuses on how dynamically updated product data can improve control of production activities. This prototype example of welding a joint between two steel plates serves as proof of concept for the PSM architecture
Mathematical Modelling and Methods for Load Balancing and Coordination of Multi-Robot Stations
The automotive industry is moving from mass production towards an individualized production, individualizing parts aims to improve product quality and to reduce costs and material waste. This thesis concerns aspects of load balancing and coordination of multi-robot stations in the automotive manufacturing industry, considering efficient algorithms required by an individualized production. The goal of the load balancing problem is to improve the equipment utilization. Several approaches for solving the load balancing problem are suggested along with details on mathematical tools and subroutines employed.Our contributions to the solution of the load balancing problem are fourfold. First, to circumvent robot coordination we construct disjoint robot programs, which require no coordination schemes, are flexible, admit competitive cycle times for several industrial instances, and may be preferred in an individualized production. Second, since solving the task assignment problem for generating the disjoint robot programs was found to be unreasonably time-consuming, we model it as a generalized unrelated parallel machine problem with set packing constraints and suggest a tailored Lagrangian-based branch-and-bound algorithm. Third, a continuous collision detection method needs to determine whether the sweeps of multiple moving robots are disjoint. We suggest using the maximum velocity of each robot along with distance computations at certain robot configurations to derive a function that provides lower bounds on the minimum distance between the sweeps. The lower bounding function is iteratively minimized and updated with new distance information; our method is substantially faster than previously developed methods. Fourth, to allow for load balancing of complex multi-robot stations we generalize the disjoint robot programs into sequences of such; for some instances this procedure provides a significant equipment utilization improvement in comparison with previous automated methods
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