Numerical Modelling and Simulation of Metal Processing

This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials

Numerical analysis of fatigue crack growth in welded joints with multiple defects

In the case of welded steel structures (such as pressure equipment), welded joints are often critical location for stress concentrations, due to different mechanical properties and chemical composition compared to the parent material, and due to changes in geometry. In addition, the presence of imperfections (defects) in welded joints can contribute to the increase in local stress, resulting in crack initiation. Recently, standards that are related to acceptable dimensions of various types of defects in welded joints started taking fatigue loading into account as well. For the purpose of this research, a 3D numerical model was made, of a welded joint with different types of defects (linear misalignment and a crack in the weld metal), based on the previous work, which involved static loading of the same specimen. In this case, fatigue was taken into account, and the simulation was performed using ABAQUS software, as well as Morfeo, an add-on used for determining the fatigue behaviour of structures via XFEM (extended finite element method). The welded joint was made using steel P460NL1 as the parent material, and EPP2NiMo2 wire was used for the weld metal. An additional model was made, whose defects included a crack and an overhang. Fatigue crack growth analysis was performed for this model as well, and the results for stress intensity factors and stress/strain distribution were compared in order to obtain information about how different defects can affect the integrity of a welded joint

The influence of oxide deposits on the remaining life and integrity of pressure vessels equipment

In this paper is presented the principle of application of fracture mechanics parameters in determining the integrity of rotary equipment. The behavior of rotary equipment depends on presence of cracks and basically determines the integrity and life of such equipment. The locations of stress concentration (i.e. radius changes) represent a particular problem in rotary equipment, and they are the most suitable places for the occurrence of microcracks i.e. cracks due to fatigue load. This problem is most common in the shaft of relatively large dimensions, for example, turbine shafts in hydropower plants made of high-strength carbon steel with relatively low fracture toughness, and relatively low resistance to crack formation and growth. Having in mind that rotary equipment represents the great risk in the exploitation, whose occasional failures often had severe consequences, it is necessary detail study of their integrity. For this purpose, it is necessary application of parameters of linear-elastic fracture mechanics, such as stress intensity factor, which range defines the rate of crack growth (Parisian law), and its critical value (fracture toughness) determines the critical crack length. The procedures for determining the critical crack length will be described using the fracture mechanics parameters

Using the fracture mechanics parameters in assessment of integrity of rotary equipment

In this paper is presented the principle of application of fracture mechanics parameters in determining the integrity of rotary equipment. The behavior of rotary equipment depends on presence of cracks and basically determines the integrity and life of such equipment. The locations of stress concentration (i.e. radius changes) represent a particular problem in rotary equipment, and they are the most suitable places for the occurrence of microcracks i.e. cracks due to fatigue load. This problem is most common in the shaft of relatively large dimensions, for example, turbine shafts in hydropower plants made of high-strength carbon steel with relatively low fracture toughness, and relatively low resistance to crack formation and growth. Having in mind that rotary equipment represents the great risk in the exploitation, whose occasional failures often had severe consequences, it is necessary detail study of their integrity. For this purpose, it is necessary application of parameters of linear-elastic fracture mechanics, such as stress intensity factor, which range defines the rate of crack growth (Parisian law), and its critical value (fracture toughness) determines the critical crack length. The procedures for determining the critical crack length will be described using the fracture mechanics parameters

Latest Hydroforming Technology of Metallic Tubes and Sheets

This Special Issue and Book, ‘Latest Hydroforming Technology of Metallic Tubes and Sheets’, includes 16 papers, which cover the state of the art of forming technologies in the relevant topics in the field. The technologies and methodologies presented in these papers will be very helpful for scientists, engineers, and technicians in product development or forming technology innovation related to tube hydroforming processes

Research selections 2009.

The important thing in science is not so much to obtain new facts as to discover new ways of thinking about them ~ William Lawrence Bragg. Each day at the Australian Nuclear Science and Technology Organisation (ANSTO) is an opportunity to do just that. The chance to see the world and play a role in shaping that world through the prisms of our science. To build on existing knowledge, discovered knowledge, shared knowledge, all offering profound insights into issues as fundamental as the deepest laws of nature through to the basic human factor of everyday issues including food, water and health. And it is because of those everyday issues that impact ordinary people that ANSTO exists. ANSTO scientists and their collaborators have and continue to discover new information about the way the world works ranging from biology and health through to physics and material science. These discoveries allow for new ways to approach healthcare, our environment and our safety. Through state-of-the-art facilities ANSTO and the international research community advance and contribute to knowledge of how the world works, at the atomic level

4D printing of shape-changing thermo-responsive textiles

This thesis was submitted for the award of Doctor of Philosophy and was awarded by Brunel University LondonThis research reviews the state-of-the-art literature on the two-emerging material-driven Additive Manufacturing (AM) strategies, Functionally Graded Additive Manufacturing (FGAM) and 4D Printing (4DP) to recognise, select and implement the appropriate materials, design and fabrication methods to produce shape-changing thermo-responsive textiles. Shapememory polymers (SMPs) are required to provide the active properties required to sense and self-actuate when subjected to an appropriate stimulus over time. The current availability of SMPs for AM in the commercial market is limited and expensive. To ensure a wider uptake of 4DP, the aim of this research is to develop a material selection framework to discover, define and select commercially available thermoplastics as potential SMPs for use in material extrusion (ME) 4DP. The theoretical and practical knowledge to create a thermally actuated dual-state mechanism (DSM) active structure is described at a feasible level for users with different backgrounds and knowledge levels in 4DP. The experiments showed that commercial AM filaments could be used for 4DP, but not all materials exhibit shape memory properties despite belonging to the same material type. The shape recovery performance and repeatability of an SMP would also vary according to the programming condition. The next stage of this research details the development and testing of polymertextile composites using direct ME of PLA filaments on synthetic mesh fabrics. T-peel test results revealed that the compatibility between the printing material and the textile substrate fibre type has a dominant effect on the peel resistance of ME polymer-textile composite. The research demonstrated the use of 4DP as an alternative and novel technique for the 3D manipulation of textile fabrics. The shape transformation studies presented a proof-ofconcept that the accuracy of deformation and the shape-shifting patterns of the thermoresponsive textiles can be controlled by the geometrical dimensions and structural arrangement of the printed SMP structure on the textile substrate. The findings will enable researchers and designers to take advantage of the optimum parameters to discover new shape transformations and to create potential applications in the AM fashion and textile industry

EVOLUTION OF THE SUBCONTINENTAL LITHOSPHERE DURING MESOZOIC TETHYAN RIFTING: CONSTRAINTS FROM THE EXTERNAL LIGURIAN MANTLE SECTION (NORTHERN APENNINE, ITALY)

Our study is focussed on mantle bodies from the External Ligurian ophiolites, within the Monte Gavi and Monte Sant'Agostino areas. Here, two distinct pyroxenite-bearing mantle sections were recognized, mainly based on their plagioclase-facies evolution. The Monte Gavi mantle section is nearly undeformed and records reactive melt infiltration under plagioclase-facies conditions. This process involved both peridotites (clinopyroxene-poor lherzolites) and enclosed spinel pyroxenite layers, and occurred at 0.7–0.8 GPa. In the Monte Gavi peridotites and pyroxenites, the spinel-facies clinopyroxene was replaced by Ca-rich plagioclase and new orthopyroxene, typically associated with secondary clinopyroxene. The reactive melt migration caused increase of TiO2 contents in relict clinopyroxene and spinel, with the latter also recording a Cr2O3 increase. In the Monte Gavi peridotites and pyroxenites, geothermometers based on slowly diffusing elements (REE and Y) record high temperature conditions (1200-1250 °C) related to the melt infiltration event, followed by subsolidus cooling until ca. 900°C. The Monte Sant'Agostino mantle section is characterized by widespread ductile shearing with no evidence of melt infiltration. The deformation recorded by the Monte Sant'Agostino peridotites (clinopyroxene-rich lherzolites) occurred at 750–800 °C and 0.3–0.6 GPa, leading to protomylonitic to ultramylonitic textures with extreme grain size reduction (10–50 μm). Compared to the peridotites, the enclosed pyroxenite layers gave higher temperature-pressure estimates for the plagioclase-facies re-equilibration (870–930 °C and 0.8–0.9 GPa). We propose that the earlier plagioclase crystallization in the pyroxenites enhanced strain localization and formation of mylonite shear zones in the entire mantle section. We subdivide the subcontinental mantle section from the External Ligurian ophiolites into three distinct domains, developed in response to the rifting evolution that ultimately formed a Middle Jurassic ocean-continent transition: (1) a spinel tectonite domain, characterized by subsolidus static formation of plagioclase, i.e. the Suvero mantle section (Hidas et al., 2020), (2) a plagioclase mylonite domain experiencing melt-absent deformation and (3) a nearly undeformed domain that underwent reactive melt infiltration under plagioclase-facies conditions, exemplified by the the Monte Sant'Agostino and the Monte Gavi mantle sections, respectively. We relate mantle domains (1) and (2) to a rifting-driven uplift in the late Triassic accommodated by large-scale shear zones consisting of anhydrous plagioclase mylonites. Hidas K., Borghini G., Tommasi A., Zanetti A. & Rampone E. 2021. Interplay between melt infiltration and deformation in the deep lithospheric mantle (External Liguride ophiolite, North Italy). Lithos 380-381, 105855

Impact of geogenic degassing on C-isotopic composition of dissolved carbon in karst systems of Greece

The Earth C-cycle is complex, where endogenic and exogenic sources are interconnected, operating in a multiple spatial and temporal scale (Lee et al., 2019). Non-volcanic CO2 degassing from active tectonic structures is one of the less defined components of this cycle (Frondini et al., 2019). Carbon mass-balance (Chiodini et al., 2000) is a useful tool to quantify the geogenic carbon output from regional karst hydrosystems. This approach has been demonstrated for central Italy and may be valid also for Greece, due to the similar geodynamic settings. Deep degassing in Greece has been ascertained mainly at hydrothermal and volcanic areas, but the impact of geogenic CO2 released by active tectonic areas has not yet been quantified. The main aim of this research is to investigate the possible deep degassing through the big karst aquifers of Greece. Since 2016, 156 karst springs were sampled along most of the Greek territory. To discriminate the sources of carbon, the analysis of the isotopic composition of carbon was carried out. δ13CTDIC values vary from -16.61 to -0.91‰ and can be subdivided into two groups characterized by (a) low δ13CTDIC, and (b) intermediate to high δ13CTDIC with a threshold value of -6.55‰. The composition of the first group can be related to the mixing of organic-derived CO2 and the dissolution of marine carbonates. Springs of the second group, mostly located close to Quaternary volcanic areas, are linked to possible carbon input from deep sources