Design of an Anthropomorphic, Compliant, and Lightweight Dual Arm for Aerial Manipulation

This paper presents an anthropomorphic, compliant and lightweight dual arm manipulator designed and developed for aerial manipulation applications with multi-rotor platforms. Each arm provides four degrees of freedom in a human-like kinematic configuration for end effector positioning: shoulder pitch, roll and yaw, and elbow pitch. The dual arm, weighting 1.3 kg in total, employs smart servo actuators and a customized and carefully designed aluminum frame structure manufactured by laser cut. The proposed design reduces the manufacturing cost as no computer numerical control machined part is used. Mechanical joint compliance is provided in all the joints, introducing a compact spring-lever transmission mechanism between the servo shaft and the links, integrating a potentiometer for measuring the deflection of the joints. The servo actuators are partially or fully isolated against impacts and overloads thanks to the ange bearings attached to the frame structure that support the rotation of the links and the deflection of the joints. This simple mechanism increases the robustness of the arms and safety in the physical interactions between the aerial robot and the environment. The developed manipulator has been validated through different experiments in fixed base test-bench and in outdoor flight tests.Unión Europea H2020-ICT-2014- 644271Ministerio de Economía y Competitividad DPI2015-71524-RMinisterio de Economía y Competitividad DPI2017-89790-

Nonlinear Control Strategies for Outdoor Aerial Manipulators

In this thesis, the design, validation and implementation of nonlinear control strategies for aerial manipulators {i.e. aerial robots equipped with manipulators{ is studied, with special emphasis on the internal coupling of the system and its resilience against external disturbances. For the rst, di erent decentralised control strategies {i.e. using di erent control typologies for each one of the subsystems{ that indirectly take into account this coupling have been analysed. As a result, a nonlinear strategy composed of two controllers is proposed. A higher priority is given to the manipulation accuracy, relaxing the platform tracking, and hence obtaining a solution improving the manipulation capabilities with the surrounding environment. To validate these results, thorough stability and robustness analyses are provided, both theoretically and in simulation. On the other hand, a signi cant e ort has been devoted to improving the response and applicability of robot manipulators used in ight via control. In particular, the design of controllers for lightweight exible manipulators {that reduce the consequences of incidents involving unforeseen contacts{ is analysed. Although their inherent nature perfectly ts for aerial manipulation applications, the added exibility produces unwanted behaviours, such as second-order modes and uncertainties. To cope with them, an adaptable position nonlinear control strategy is proposed. To validate this contribution, the stability of the approach is studied in theory and its capabilities are proven in several experimental scenarios. In these, the robustness of the solution against unforeseen impacts and contact with uncharacterised interfaces is demonstrated. Subsequently, this strategy has been enriched with {multiaxis{ force control capabilities thanks to the inclusion of an outer control loop modifying the manipulator reference. Accordingly, this additional applicationfocused capability is added to the controlled system without loosing the modulated response of the inner-loop position strategy. It is also worth noting that, thanks to the cascade-like nature of the modi cation, the transition between position and force control modes is inherently smooth and automatic. The stability of this expanded strategy has been theoretically analysed and the results validated in a set of experimental scenarios. To validate the rst nonlinear approach with realistic outdoor simulations before its implementation, a computational uid dynamics analysis has been performed to obtain an explicit model of the aerodynamic forces and torques applied to the blunt-body of the aerial platform in ight. The results of this study have been compared to the most common alternative nowadays, being highlighted that the proposed model signi cantly surpasses this option in terms of accuracy. Moreover, it is worth underscoring that this characterisation could be also employed in the future to develop control solutions with enhanced rejection capabilities against wind conditions. Finally, as the focus of this thesis is on the use of novel control strategies on real aerial manipulation outdoors to improve their accuracy while performing complex tasks, a modular autopilot solution to be able to implement them has been also developed. This general-purpose autopilot allows the implementation of new algorithms, and facilitates their theory-to-experimentation transition. Taking into account this perspective, the proposed tool employs the simple and widely-known MAS interface and the highly reliable PX4 autopilot as backup, thus providing a redundant approach to handle unexpected incidents in ight.En esta tesis se ha estudiado el diseño, validación e implementación de estrategias de control no lineales para robots manipuladores aéreos –esto es, robots aéreos equipados con un sistema de manipulación robótica–, dándose especial énfasis a las interacciones internas del sistema y a su resiliencia frente a efectos externos. Para lo primero, se han analizado diferentes estrategias de control descentralizado –es decir, que usan tipologías de control diferentes para cada uno de los subsistemas–, pero que tienen indirectamente en consideración la interacción entre manipulación y vuelo. Como resultado de esta línea, se propone una estretegia de control conformada por dos controladores. Estos se coordinan de tal forma que se le da prioridad a la manipulación sobre el seguimiento de posiciones del vehículo, produciéndose un sistema de control que mejora la precisión de las interacciones entre el sistema manipulador y el entorno. Para validar estos resultados, se ha analizado su estabilidad y robustez tanto teóricamente como mediante simulaciones numéricas. Por otro lado, se ha buscado mejorar la respuesta y aplicabilidad de los manipuladores que se usan en vuelo mediante su control. Dentro de esta tendencia, la tesis se ha centrado en el diseño de controladores para manipuladores ligeros flexibles, ya que estos permiten reducir el peso del sistema completo y reducen el riesgo de incidentes debidos a contactos inesperados. Sin embargo, la flexibilidad de estos produce comportamientos indeseados durante la operación, como la aparición de modos de segundo orden y cierta incentidumbre en su comportamiento. Para reducir su impacto en la precisión de las tareas de manipulación, se ha desarrollado un controlador no lineal adaptable. Para validar estos resultados, se ha analizado la estabilidad del sistema teóricamente y se han desarrollado una serie de experimentos. En ellos, se ha comprobado su robustez ante impactos inesperados y contactos con elementos no caracterizados. Posteriormente, esta estrategia para manipuladores flexibles ha sido ampliada al añadir un bucle externo que posibilita el control en fuerzas en varias direcciones. Esto permite, mediante un único controlador, mantener la suave respuesta de la estrategia. Además cabe destacar que, al contar esta estrategia con un diseño en cascade, la transición entre los segmentos de desplazamiento del brazo y de aplicación de fuerzas es fluida y automática. La estabilidad de esta estrategia ampliada ha sido analizada teóricamente y los resultados han sido validados experimentalmente. Para validar la primera estrategia mediante simulaciones que representen fielmente las condiciones en exteriores antes de su implementación, ha sido necesario realizar un estudio mediante mecánica de fluidos computacional para obtener un modelo explícito de las fuerzas y momentos aerodinámicos a los que se efrenta la plataforma en vuelo. Los resultados de este estudio han sido comparados con la alternativa más empleada actualmente, mostrándose que los avances del método propuesto son sustanciales. Asimismo, es importante destacar que esta caracterización podría también usarse en el futuro para desarrollar controladores con una respuesta mejorada ante perturbaciones aerodinámicas, como en el caso de volar con viento. Finalmente, al ser esta una tesis centrada en las estrategias de control novedosas en sistemas reales para la mejora de su rendimiento en misiones complejas, se ha desarrollado un autopiloto modular fácilmente modificable para implementarlas. Este permite validar experimentalmente nuevos algoritmos y facilita la transición entre teoría y práctica. Para ello, esta herramienta se basa en una interfaz sencilla ampliamente conocida por los investigadores de robótica, Simulink®, y cuenta con un autopiloto de respaldo, PX4, para enfrentarse a los incidentes inesperados que pudieran surgir en vuelo

Robust Control of An Aerial Manipulator Based on A Variable Inertia Parameters Model

Aerial manipulator, which is composed of an UAV (Unmanned Aerial Vehicle) and a multi-link manipulator and can perform aerial manipulation, has shown great potential of applications. However, dynamic coupling between the UAV and the manipulator makes it difficult to control the aerial manipulator with high performance. In this paper, system modeling and control problem of the aerial manipulator are studied. Firstly, an UAV dynamic model is proposed with consideration of the dynamic coupling from an attached manipulator, which is treated as disturbance for the UAV. In the dynamic model, the disturbance is affected by the variable inertia parameters of the aerial manipulator system. Then, based on the proposed dynamic model, a disturbance compensation robust $H_{\infty}$ controller is designed to stabilize flight of the UAV while the manipulator is in operation. Finally, experiments are conducted and the experimental results demonstrate the feasibility and validity of the proposed control scheme

Nonlinear adaptive control of an aerial manipulation system

This paper presents the nonlinear adaptive control of a quadrotor endowed with a 2 degrees of freedom (DOF) manipulator. By considering the quadrotor and the robot arm as a combined system, complete modeling of the aerial manipulation system (AMS) has been presented using the Euler-Lagrange method. A hierarchical nonlinear control scheme which consists of outer and inner control loops has been utilized. Model Reference Adaptive Controller (MRAC) is designed for the outer loop where the required command signals are generated to force the quadrotor to move on a reference trajectory in the presence of uncertainties and reaction forces coming from the manipulator. For the inner loop, the attitude dynamics of the quadrotor and the dynamics of the 2-DOF robotic arm are considered as a fully actuated 5-DOF unified part of the AMS. Nonlinear adaptive control has been utilized for the low-level controller where the changes in inertias and the masses have been tackled along with the reaction forces acting on the attitude part of the AMS. The proposed technique has been validated through simulations in two different scenarios

An Omnidirectional Aerial Manipulation Platform for Contact-Based Inspection

This paper presents an omnidirectional aerial manipulation platform for robust and responsive interaction with unstructured environments, toward the goal of contact-based inspection. The fully actuated tilt-rotor aerial system is equipped with a rigidly mounted end-effector, and is able to exert a 6 degree of freedom force and torque, decoupling the system's translational and rotational dynamics, and enabling precise interaction with the environment while maintaining stability. An impedance controller with selective apparent inertia is formulated to permit compliance in certain degrees of freedom while achieving precise trajectory tracking and disturbance rejection in others. Experiments demonstrate disturbance rejection, push-and-slide interaction, and on-board state estimation with depth servoing to interact with local surfaces. The system is also validated as a tool for contact-based non-destructive testing of concrete infrastructure.Comment: Accepted submission to Robotics: Science and Systems conference 2019. 9 pages, 12 figure