Application of the discrete wavelet transform and probabilistic neural networks in IC engine fault diagnostics

Around the world are continued attempts to use the vibroacoustic phenomena for purposes of diagnosis of machine condition. Particularly important becomes non-invasive methods including methods based on vibration and acoustic signals. Vibroacoustic phenomena, which relates to the working of technical objects, includes all necessary information connected with the technical condition. The biggest difficulty is the transformation of registered vibroacoustic signals and creation on their basic measures, which will be non-sensitive to any type of interference occurring during the operation of objects and recording signals. To the group of technical objects, for which are already conducted numerous studies all over the world, connected with use of vibroacoustic phenomena for diagnostic purposes which relates to the automotive drive systems, including combustion engines. Combustion engines during its working generate a whole range of vibroacoustic phenomena bringing information on the proper operation of the engine, as well as on condition of each of its elements. In a combustion engine, there are many sources of vibroacoustic phenomena, which contributes to the disruption of diagnostic information. The development of appropriate methods for vibroacoustic signal processing and complete diagnostic systems may allow future extension of the on-board diagnostics OBD system – currently in used cars. The most interesting would be the development of complex system for diagnosing the condition of the individual elements of the car engine operating by basing on information from vibroacoustic signals. In this article are shown results of research, which aim is to diagnose damages of mechanical elements of car combustion engine using vibration signals and artificial neural networks

MODELING OF TRANSFER PATH FOR DETERMINATION OF COMBUSTION AND NOISE METRICS ON DIESEL ENGINES

Determination of combustion metrics for a diesel engine has the potential of providing feedback for closed-loop combustion phasing control to meet current and upcoming emission and fuel consumption regulations. This thesis focused on the estimation of combustion metrics including start of combustion (SOC), crank angle location of 50% cumulative heat release (CA50), peak pressure crank angle location (PPCL), and peak pressure amplitude (PPA), peak apparent heat release rate crank angle location (PACL), mean absolute pressure error (MAPE), and peak apparent heat release rate amplitude (PAA). In-cylinder pressure has been used in the laboratory as the primary mechanism for characterization of combustion rates and more recently in-cylinder pressure has been used in series production vehicles for feedback control. However, the intrusive measurement with the in-cylinder pressure sensor is expensive and requires special mounting process and engine structure modification. As an alternative method, this work investigated block mounted accelerometers to estimate combustion metrics in a 9L I6 diesel engine. So the transfer path between the accelerometer signal and the in-cylinder pressure signal needs to be modeled. Depending on the transfer path, the in-cylinder pressure signal and the combustion metrics can be accurately estimated - recovered from accelerometer signals. The method and applicability for determining the transfer path is critical in utilizing an accelerometer(s) for feedback. Single-input single-output (SISO) frequency response function (FRF) is the most common transfer path model; however, it is shown here to have low robustness for varying engine operating conditions. This thesis examines mechanisms to improve the robustness of FRF for combustion metrics estimation. First, an adaptation process based on the particle swarm optimization algorithm was developed and added to the single-input single-output model. Second, a multiple-input single-output (MISO) FRF model coupled with principal component analysis and an offset compensation process was investigated and applied. Improvement of the FRF robustness was achieved based on these two approaches. Furthermore a neural network as a nonlinear model of the transfer path between the accelerometer signal and the apparent heat release rate was also investigated. Transfer path between the acoustical emissions and the in-cylinder pressure signal was also investigated in this dissertation on a high pressure common rail (HPCR) 1.9L TDI diesel engine. The acoustical emissions are an important factor in the powertrain development process. In this part of the research a transfer path was developed between the two and then used to predict the engine noise level with the measured in-cylinder pressure as the input. Three methods for transfer path modeling were applied and the method based on the cepstral smoothing technique led to the most accurate results with averaged estimation errors of 2 dBA and a root mean square error of 1.5dBA. Finally, a linear model for engine noise level estimation was proposed with the in-cylinder pressure signal and the engine speed as components

Reconstruction of gasoline engine in-cylinder pressures using recurrent neural networks

Knowledge of the pressure inside the combustion chamber of a gasoline engine would provide very useful information regarding the quality and consistency of combustion and allow significant improvements in its control, leading to improved efficiency and refinement. While measurement using incylinder pressure transducers is common in laboratory tests, their use in production engines is very limited due to cost and durability constraints. This thesis seeks to exploit the time series prediction capabilities of recurrent neural networks in order to build an inverse model accepting crankshaft kinematics or cylinder block vibrations as inputs for the reconstruction of in-cylinder pressures. Success in this endeavour would provide information to drive a real time combustion control strategy using only sensors already commonly installed on production engines. A reference data set was acquired from a prototype Ford in-line 3 cylinder direct injected, spark ignited gasoline engine of 1.125 litre swept volume. Data acquired concentrated on low speed (1000-2000 rev/min), low load (10-30 Nm brake torque) test conditions. The experimental work undertaken is described in detail, along with the signal processing requirements to treat the data prior to presentation to a neural network. The primary problem then addressed is the reliable, efficient training of a recurrent neural network to result in an inverse model capable of predicting cylinder pressures from data not seen during the training phase, this unseen data includes examples from speed and load ranges other than those in the training case. The specific recurrent network architecture investigated is the non-linear autoregressive with exogenous inputs (NARX) structure. Teacher forced training is investigated using the reference engine data set before a state of the art recurrent training method (Robust Adaptive Gradient Descent – RAGD) is implemented and the influence of the various parameters surrounding input vectors, network structure and training algorithm are investigated. Optimum parameters for data, structure and training algorithm are identified