Design and Validation of a Variable Stiffness Three Degree of Freedom Planar Robot Arm

The need exists for robotic manipulators that can interact with an environment having uncertain kinematic constraints. A robot has been designed and built for proof of concept of a passive variable compliance control strategy that can vary joint stiffness to achieve higher performance dexterous manipulation. This novel planar robot incorporating variable stiffness actuators and common industrial controls allows the robot to comply with its environment when needed but also have high stiffness for precise motion control in free space. To perform both functions well, a high stiffness ratio (max/min stiffness) is required. A stiffness ratio up to 492 was achieved. The robot performance was evaluated with the task of turning a crank to lift a weight despite nominal positioning inaccuracy. The novel variable stiffness robot was able to complete the task faster and with lower constraint forces than a traditional force-controlled stiff robot. The time to complete the task using passive variable stiffness control was twenty-nine times faster with constraint forces less than one fifth those achieved using traditional active compliance control

Adaptive robust interaction control for low-cost robotic grasping

Robotic grasping is a challenging area in the field of robotics. When a gripper starts interacting with an object to perform a grasp, the mechanical properties of the object (stiffness and damping) will play an important role. A gripper which is stable in isolated conditions, can become unstable when coupled to an object. This can lead to the extreme condition where the gripper becomes unstable and generates excessive or insufficient grip force resulting in the grasped object either being crushed, or falling and breaking. In addition to the stability issue, grasp maintenance is one of the most important requirements of any grasp where it guarantees a secure grasp in the presence of any unknown disturbance. The term grasp maintenance refers to the reaction of the controller in the presence of external disturbances, trying to prevent any undesired slippage. To do so, the controller continuously adjusts the grip force. This is a challenging task as it requires an accurate model of the friction and object’s weight to estimate a sufficient grip force to stop the object from slipping while incurring minimum deformation. Unfortunately, in reality, there is no solution which is able to obtain the mechanical properties, frictional coefficient and weight of an object before establishing a mechanical interaction with it. External disturbance forces are also stochastic meaning they are impossible to predict. This thesis addresses both of the problems mentioned above by:Creating a novel variable stiffness gripper, capable of grasping unknown objects, mainly those found in agricultural or food manufacturing companies. In addition to the stabilisation effect of the introduced variable stiffness mechanism, a novel force control algorithm has been designed that passively controls the grip force in variable stiffness grippers. Due to the passive nature of the suggested controller, it completely eliminates the necessity for any force sensor. The combination of both the proposed variable stiffness gripper and the passivity based control provides a unique solution for the stable grasp and force control problem in tendon driven, angular grippers.Introducing a novel active multi input-multi output slip prevention algorithm. The algorithm developed provides a robust control solution to endow direct drive parallel jaw grippers with the capability to stop held objects from slipping while incurring minimum deformation; this can be done without any prior knowledge of the object’s friction and weight. The large number of experiments provided in this thesis demonstrate the robustness of the proposed controller when controlling parallel jaw grippers in order to quickly grip, lift and place a broad range of objects firmly without dropping or crushing them. This is particularly useful for teleoperation and nuclear decommissioning tasks where there is often no accurate information available about the objects to be handled. This can mean that pre-programming of the gripper is required for each different object and for high numbers of objects this is impractical and overly time-consuming. A robust controller, which is able to compensate for any uncertainties regarding the object model and any unknown external disturbances during grasping, is implemented. This work has advanced the state of the art in the following two main areas: Direct impedance modulation for stable grasping in tendon driven, angular grippers. Active MIMO slip prevention grasp control for direct drive parallel jaw grippers

Soft Robotics: Design for Simplicity, Performance, and Robustness of Robots for Interaction with Humans.

This thesis deals with the design possibilities concerning the next generation of advanced Robots. Aim of the work is to study, analyse and realise artificial systems that are essentially simple, performing and robust and can live and coexist with humans. The main design guideline followed in doing so is the Soft Robotics Approach, that implies the design of systems with intrinsic mechanical compliance in their architecture. The first part of the thesis addresses design of new soft robotics actuators, or robotic muscles. At the beginning are provided information about what a robotic muscle is and what is needed to realise it. A possible classification of these systems is analysed and some criteria useful for their comparison are explained. After, a set of functional specifications and parameters is identified and defined, to characterise a specific subset of this kind of actuators, called Variable Stiffness Actuators. The selected parameters converge in a data-sheet that easily defines performance and abilities of the robotic system. A complete strategy for the design and realisation of this kind of system is provided, which takes into account their me- chanical morphology and architecture. As consequence of this, some new actuators are developed, validated and employed in the execution of complex experimental tasks. In particular the actuator VSA-Cube and its add-on, a Variable Damper, are developed as the main com- ponents of a robotics low-cost platform, called VSA-CubeBot, that v can be used as an exploratory platform for multi degrees of freedom experiments. Experimental validations and mathematical models of the system employed in multi degrees of freedom tasks (bimanual as- sembly and drawing on an uneven surface), are reported. The second part of the thesis is about the design of multi fingered hands for robots. In this part of the work the Pisa-IIT SoftHand is introduced. It is a novel robot hand prototype designed with the purpose of being as easily usable, robust and simple as an industrial gripper, while exhibiting a level of grasping versatility and an aspect comparable to that of the human hand. In the thesis the main theo- retical tool used to enable such simplification, i.e. the neuroscience– based notion of soft synergies, are briefly reviewed. The approach proposed rests on ideas coming from underactuated hand design. A synthesis method to realize a desired set of soft synergies through the principled design of adaptive underactuated mechanisms, which is called the method of adaptive synergies, is discussed. This ap- proach leads to the design of hands accommodating in principle an arbitrary number of soft synergies, as demonstrated in grasping and manipulation simulations and experiments with a prototype. As a particular instance of application of the method of adaptive syner- gies, the Pisa–IIT SoftHand is then described in detail. The design and implementation of the prototype hand are shown and its effec- tiveness demonstrated through grasping experiments. Finally, control of the Pisa/IIT Hand is considered. Few different control strategies are adopted, including an experimental setup with the use of surface Electromyographic signals