The need exists for robotic manipulators that can interact with an environment having uncertain kinematic constraints. A robot has been designed and built for proof of concept of a passive variable compliance control strategy that can vary joint stiffness to achieve higher performance dexterous manipulation. This novel planar robot incorporating variable stiffness actuators and common industrial controls allows the robot to comply with its environment when needed but also have high stiffness for precise motion control in free space. To perform both functions well, a high stiffness ratio (max/min stiffness) is required. A stiffness ratio up to 492 was achieved. The robot performance was evaluated with the task of turning a crank to lift a weight despite nominal positioning inaccuracy. The novel variable stiffness robot was able to complete the task faster and with lower constraint forces than a traditional force-controlled stiff robot. The time to complete the task using passive variable stiffness control was twenty-nine times faster with constraint forces less than one fifth those achieved using traditional active compliance control
