Layout-level Circuit Sizing and Design-for-manufacturability Methods for Embedded RF Passive Circuits

The emergence of multi-band communications standards, and the fast pace of the consumer electronics markets for wireless/cellular applications emphasize the need for fast design closure. In addition, there is a need for electronic product designers to collaborate with manufacturers, gain essential knowledge regarding the manufacturing facilities and the processes, and apply this knowledge during the design process. In this dissertation, efficient layout-level circuit sizing techniques, and methodologies for design-for-manufacturability have been investigated. For cost-effective fabrication of RF modules on emerging technologies, there is a clear need for design cycle time reduction of passive and active RF modules. This is important since new technologies lack extensive design libraries and layout-level electromagnetic (EM) optimization of RF circuits become the major bottleneck for reduced design time. In addition, the design of multi-band RF circuits requires precise control of design specifications that are partially satisfied due to manufacturing variations, resulting in yield loss. In this work, a broadband modeling and a layout-level sizing technique for embedded inductors/capacitors in multilayer substrate has been presented. The methodology employs artificial neural networks to develop a neuro-model for the embedded passives. Secondly, a layout-level sizing technique for RF passive circuits with quasi-lumped embedded inductors and capacitors has been demonstrated. The sizing technique is based on the circuit augmentation technique and a linear optimization framework. In addition, this dissertation presents a layout-level, multi-domain DFM methodology and yield optimization technique for RF circuits for SOP-based wireless applications. The proposed statistical analysis framework is based on layout segmentation, lumped element modeling, sensitivity analysis, and extraction of probability density functions using convolution methods. The statistical analysis takes into account the effect of thermo-mechanical stress and process variations that are incurred in batch fabrication. Yield enhancement and optimization methods based on joint probability functions and constraint-based convex programming has also been presented. The results in this work have been demonstrated to show good correlation with measurement data.Ph.D.Committee Chair: Swaminathan, Madhavan; Committee Member: Fathianathan, Mervyn; Committee Member: Lim, Sung Kyu; Committee Member: Peterson, Andrew; Committee Member: Tentzeris, Mano

Study of mm-wave Fixed Beam and Frequency Beam-Scanning Antenna Arrays

Millimeter-wave frequencies are anticipated to be widely adapted for future wireless communication systems to resolve the demand of high data-rate and capacity issues. The millimeter-wave frequency range offers wide spectrum and a shift for most newly developing technologies as the microwave and lower frequency bands are becoming overcrowded and congested. These high frequency bands offer short wavelengths which has enabled the researchers to design and implement compact and adaptable antenna solutions. This research focuses on the implementation, transformation and modification of antenna structures used in lower frequency bands to millimeter-wave applications with high gain and multi-band and wideband performances. The first part of the thesis presents a microstrip patch array antenna with high gain in the upper 26 GHz range for 5G applications. The tolerance of the antenna, on widely used Rogers RT/duroid 5880 substrate, is observed with the edge-fed structure when curved in both concave and convex directions. In the second part of the thesis, 20 rectangular loops are arranged in a quasi-rhombic shaped planar microstrip grid array antenna configuration with dual-band millimeter-wave performance. A comparison with equal sized microstrip patch array is also presented to analyse the performance. The antenna operates in the upper 26 GHz band and has two frequency bands in close proximity. The third part of the thesis discusses the transition from wire Bruce array antenna to planar technology. Having been around for nearly a century and despite the simplicity of structure, the research community has not extended the concept of Bruce array antenna for further research. The proposed planar Bruce array antenna operates in three frequency v bands with optimization focus on 28.0 GHz band that has a directive fan-beam radiation pattern at broadside whereas the other two frequency ranges, above 30 GHz, have dual-beam radiation patterns which provide radiation diversity in narrow passages. The final part of the thesis deals with the transformation and modification of wire Bruce array antenna geometry to edge-fed printed leaky-wave antennas for millimeter-wave frequency scanning applications. In the first approach, the lengths of the unit-cell are optimised, without any additional circuitry, to enable two scanning ranges and mitigate the Open-Stopband, at broadside, for seamless scanning in the first range. A Klopfen-stein tapered divider is then deployed to make a linear array of the proposed antenna to achieve high gain. In the second approach, the horizontal and vertical lengths of the meandered unit-cell are replaced with semi-circular and novel bowtie elements, respectively, to obtain wide scanning range. The numerical results and optimizations have been performed using CST Micro-wave Studio where the effects of metallization and dielectric losses are properly consid-ered. The prototypes of the proposed antennas have been fabricated and experimentally validated

Development of planar filters and diplexers for wireless transceiver front ends

The central theme of this work is the design of compact microstrip bandpass filters and diplexers and the investigation of applications of these circuits in integrated transceiver RF front-end. The core of this thesis therefore presents the following stages of the work: - Analysis of coupled pseudo-interdigital resonators and lines; formulation of approximate transmission zero conditions and the investigation of coupling between these two resonators and related structures. - Development of compact, low loss and high selectivity microstrip pseudointerdigital bandpass filters. The design procedure of the filter consists of three simple steps, starting from the design of a parallel-coupled bandpass filter using the image parameter method applied to coupled microstrip lines. The development of compact microstrip diplexers composed of these filters uses the optimized common-transformer diplexing technique. An experimental verification of the developed filters and diplexers is made. - Investigation of the use of stepped impedance resonators (SIR) for the design of pseudo-interdigital bandpass filters with advanced characteristics. The design of compact dual-band filter using SIR. The investigation of possible improvement of the stopband of bandpass filters using bandstop generating structures. The application of SIR, defected ground structures (DGS), spur-lines, and opencircuited stubs in the design of compact bandpass filters with improved stopband. - The application of the proposed filters and diplexers in the design of integrated antenna filters and antenna diplexers. Improvement of performance of patch antennas, such as suppression of spurious harmonics of single-band antenna and improvement of bandwidth and selectivity of dual-band antenna, as a result of integration with filters. Separation of antennas’ bands and reduction of component count in integrated antenna diplexer

Inkjet-printed sensors and via-enabled structures for low-cost autonomous wireless platforms

Fundamental research to implement the printed autonomous wireless sensor platform is studied in three aspects: fabrication method, material selection, and novel applications for autonomous sensing/communication. Additive fabrication processes, such as inkjet printing technology and electroless electroplating, are discussed and the additively created metal layers are characterized. Fundamentals for material characterization utilizing resonators are presented and electrical properties of flexible low-cost substrates like synthetic Teslin paper and Poly(methyl methacrylate) (PMMA) are characterized. Widely used flexible substrates for printing, such as Liquid Crystal Polymer (LCP) and Kapton (polyimide), are summarized and tabulated as well. Novel antenna-based applications for efficient and autonomous operation of wireless sensor system, such as an antenna on Artificial Magnetic Conductor (AMC) for wearable applications, an active beacon oscillator for Wireless Power Transfer (WPT), and a multiband RF energy harvester, are designed and their performances are experimentally verified. The printed RFID-enabled sensor topologies with/without RFID chip are discussed as a new sensor platform for autonomous wireless operation. Fully inkjet-printed via topology for system miniaturization and integration is proposed for the first time. Challenges, circuit modeling and experimental data are presented. Future and remaining work to implement the novel low-cost autonomous wireless sensor platform are also discussed.Ph.D

Analysis and Design of Low-Cost Waveguide Filters for Wireless Communications

The area of research of this thesis is built around advanced waveguide filter structures. Waveguide filters and the waveguide technology in general are renowned for high power capacity, low losses and excellent electromagnetic shielding. Waveguide filters are important components in fixed wireless communications as well as in satellite and radar systems. Furthermore, their advantages and utilization become even greater with increase in frequency, which is a trend in modern communication systems because upper frequency bands offer larger channel capacities. However, waveguide filters are relatively bulky and expensive. To comply with more and more demanding miniaturization and cost-cutting requirements, compactness and economical design represent some of the main contemporary focuses of interest. Approaches that are used to achieve this include use of planar inserts to build waveguide discontinuities, additive manufacturing and substrate integration. At the same time, waveguide filters still need to satisfy opposed stringent requirements like small insertion loss, high selectivity and multiband operation. Another difficulty that metal waveguide components face is integration with other circuitry, especially important when solid-state active devices are included. Thus, improvements of interconnections between waveguide and other transmission interfaces are addressed too. The thesis elaborates the following aspects of work: Further analysis and improved explanations regarding advanced waveguide filters with E-plane inserts developed by the Wireless Communications Research Group, using both cross coupled resonators and extracted pole sections (Experiments with higher filter orders, use of tuning screws, degrees of freedom in design, etc. Thorough performance comparison with competing filter technologies) - Proposing novel E-plane filter sections with I-shaped insets - Extension of the E-plane filtering structures with metal fins to new compact dual band filters with high frequency selectivity and miniaturized diplexers. - Introduction of easy-to-build waveguide filters with polymer insert frames and high-performance low-profile cavity filters, taking advantage of enhanced fabrication capabilities when using additive manufacturing - Developing new substrate integrated filters, as well as circuits used to transfer signals between different interfaces Namely, these are substrate integrated waveguide to metal waveguide planar transitions that do not require any modifications of the metal waveguides. Such novel transitions have been designed both for single and orthogonal signal polarizations

Antenna integration for wireless and sensing applications

As integrated circuits become smaller in size, antenna design has become the size limiting factor for RF front ends. The size reduction of an antenna is limited due to tradeoffs between its size and its performance. Thus, combining antenna designs with other system components can reutilize parts of the system and significantly reduce its overall size. The biggest challenge is in minimizing the interference between the antenna and other components so that the radiation performance is not compromised. This is especially true for antenna arrays where the radiation pattern is important. Antenna size reduction is also desired for wireless sensors where the devices need to be unnoticeable to the subjects being monitored. In addition to reducing the interference between components, the environmental effect on the antenna needs to be considered based on sensors' deployment. This dissertation focuses on solving the two challenges: 1) designing compact multi-frequency arrays that maintain directive radiation across their operating bands and 2) developing integrated antennas for sensors that are protected against hazardous environmental conditions. The first part of the dissertation addresses various multi-frequency directive antennas arrays that can be used for base stations, aerospace/satellite applications. A cognitive radio base station antenna that maintains a consistent radiation pattern across the operating frequencies is introduced. This is followed by multi-frequency phased array designs that emphasize light-weight and compactness for aerospace applications. The size and weight of the antenna element is reduced by using paper-based electronics and internal cavity structures. The second part of the dissertation addresses antenna designs for sensor systems such as wireless sensor networks and RFID-based sensors. Solar cell integrated antennas for wireless sensor nodes are introduced to overcome the mechanical weakness posed by conventional monopole designs. This can significantly improve the sturdiness of the sensor from environmental hazards. The dissertation also introduces RFID-based strain sensors as a low-cost solution to massive sensor deployments. With an antenna acting as both the sensing device as well as the communication medium, the cost of an RFID sensor is dramatically reduced. Sensors' strain sensitivities are measured and theoretically derived. Their environmental sensitivities are also investigated to calibrate them for real world applications.Ph.D.Committee Chair: Tentzeris, Emmanouil; Committee Member: Akyildiz, Ian; Committee Member: Allen, Mark; Committee Member: Naishadham, Krishna; Committee Member: Peterson, Andrew; Committee Member: Wang, Yan