Spare parts provisioning for multiple k-out-of-n:G systems

In this paper, we consider a repair shop that fixes failed components from different k-out-of-n:G systems. We assume that each system consists of the same type of component; to increase availability, a certain number of components are stocked as spare parts. We permit a shared inventory serving all systems and/or reserved inventories for each system; we call this a hybrid model. Additionally, we consider two alternative dispatching rules for the repaired component. The destination for a repaired component can be chosen either on a first-come-first-served basis or by following a static priority rule. Our analysis gives the steady-state system size distribution of the two alternative models at the repair shop. We conduct numerical examples minimizing the spare parts held while subjecting the availability of each system to exceed a targeted value. Our findings show that unless the availabilities of systems are close, the HP policy is better than the HF policy

Optimizing spare parts inventory in shipping industry

The paper aims at proposing a criterion to optimize the initial level of spare parts inventory for a ship. Adequate stockholding of critical spare parts becomes essential in naval industry characterized by heavy utilization of equipment and machinery and by really specific operating conditions. Generic approaches are inadequate and specific ones result in analysis too shallow. An application for estimating the initial level of spare parts for a tanker is presented

Plant Key Success Factor through Spare Parts Inventory Management

The relationships between a plant operational reliability and its key success factors are discussed in this paper. Several critical factors including effective spare parts management, maintenance approach and continuous improvement is explore along with plant operation reliability. Subsequently, the plant spare parts plays a vital role in many of the global industries and the inventory management of spare parts can be a strategic importance in it as costs and capital are tied together with it in many areas. The key success factors could be applied accordingly for the optimization of the plant that will benefit the stakeholders involved

Spare parts management with Additive Manufacturing (AM): a critical review

Additive Manufacturing (AM) is a promising technology for producing spare parts, due to the wide variety of forms and materials that can be used and their enhanced mechanical properties. Given these features and the low lead times compared to classical manufacturing (CM), AM is now being investigated for the management of spare parts. This literature stream is relatively new, with many works based on different hypotheses (e.g., the reliability of AM parts) and with different conclusions. This critical literature review provides practitioners with information on the models available, their findings, and their limitations. Further research directions are also identified

Integral optimization of spare parts inventories in systems with redundancies

In this paper, we analyze spare parts supply for a system with a "k-out-of-N" redundancy structure for key components, different standby policies (cold, warm and hot standby redundancy) and local spare parts inventories for sub-components. We assume multiple part types (sub-components) that fail randomly with exponentially distributed interfailure times. Due to the standby policies and the limited number of installed components, the total failure rate depends on the state of the system. Replacement times and stock replenishment times are also assumed to be exponentially distributed and depend on the part types. We present an exact method together with a simple and effi�cient approximation scheme for the evaluation of the system availability given certain stock levels. The proposed approximation is further used in a simple optimization heuristic to demonstrate how the total system costs can be reduced if the redundancy structure is optimized while taking into account the local stock of the spare parts. The presented numerical results clearly show the importance of the local inventories with spares even in the systems with redundancies

Spare Parts And Maintenance Optimization In A Mobile Telephone Company

(WP12/02 Clave pdf) Telecommunication companies depend on high availability of equipment to maintain service quality. In cellular communications electronic cards maintenance is basically reduced to exchanging parts as they fail. These parts are geographically dispersed in unmanned locations. Spares and maintenance policies are thus interrelated and tend to follow multiechelon configurations, following the architecture of the physical network. We describe the optimization of spare parts and maintenance policies performed by the Venezuelan mobile phone operator Movilnet.Mobile phone, MRO, Multi-echelon inventory systems, Spare parts optimization