Numerical modeling of strain rate hardening effects on viscoplastic behavior of metallic materials

The main goal of the present work is to provide a finite strain elasticviscoplastic framework to numerically account for strain, strain rate hardening, and viscous effects in cold deformation of metallic materials. The aim is to provide a simple and robust numerical framework capable of modeling the main macroscopic behavior associated with high strain rate plastic deformation of metals. In order to account for strain rate hardening effects at finite strains, the hardening rule involves a rate dependent saturation hardening, and it accounts for linear hardening prevailing at latter deformation stages. The numerical formulation, finite element implementation, and constitutive modeling capabilities are assessed by means of decremental strain rate testing and constant strain rate loading followed by stress relaxation. The numerical results have demonstrated the overall framework can be an efficient numerical tool for simulation of plastic deformation processes where strain rate history effects have to be accounted for

Numerical simulation of ram extrusion in short-fiber-reinforced fresh cementitious composites

This is the author's accepted manuscript. The final published article is available from the link below. First published in JoMMS in 4(10), 2009, published by Mathematical Sciences Publishers.A series of ram extrusion tests was carried out on a short-fiber-reinforced, semisolid, fresh cementitious composite. An elastoviscoplastic constitutive model is proposed for the extrudable fresh cementitious composite. It features the associative flow rule, a nonlinear strain rate-hardening law, and the von Mises yield criterion. The model is then implemented in ANSYS/LS-DYNA explicit finite element code. Various ram extrusion processes of the fresh cementitious composite were simulated. It has been found that the extrusion load versus imposed displacement predictions agree well with the experimental results. The fresh paste flow, through the die entry and the die-land, is then interpreted in light of the evolution of the deformation and distribution of state variables, mainly based on numerical results and the ram extrusion mechanism. The effects of extrusion ratio and extrusion velocity on extrusion load are also investigated, based on the mechanical properties of the fresh cementitious composite. The study indicates that the numerical procedure established, together with the constitutive model proposed, is applicable for describing ram extrusion of short-fiber-reinforced fresh cementitious composites, which might provide a numerical rheometric tool from which ram extrusion of elastoviscoplastic paste-like materials can be examined and quantified.Hong Kong Research Grant Council and China Ministry of Science and Technology

Thermo-micro-mechanical simulation of bulk metal forming processes

The newly proposed microstructural constitutive model for polycrystal viscoplasticity in cold and warm regimes (Motaman and Prahl, 2019), is implemented as a microstructural solver via user-defined material subroutine in a finite element (FE) software. Addition of the microstructural solver to the default thermal and mechanical solvers of a standard FE package enabled coupled thermo-micro-mechanical or thermal-microstructural-mechanical (TMM) simulation of cold and warm bulk metal forming processes. The microstructural solver, which incrementally calculates the evolution of microstructural state variables (MSVs) and their correlation to the thermal and mechanical variables, is implemented based on the constitutive theory of isotropic hypoelasto-viscoplastic (HEVP) finite (large) strain/deformation. The numerical integration and algorithmic procedure of the FE implementation are explained in detail. Then, the viability of this approach is shown for (TMM-) FE simulation of an industrial multistep warm forging

Dynamic pore collapse in viscoplastic materials

Dynamic pore collapse in porous materials is studied by analyzing the finite deformation of an elastic/viscoplastic spherical shell under impulsive pressure loading. Effects of dynamic loading rate, pore size, initial porosity, strain-i-ate sensitivity, strain hardening, thermal softening, and mass density of the matrix material on the pore collapse process are examined and results are compared with those from quasistatic analyses of both rate-independent and rate-dependent matrix materials. Dynamic (inertia) effects are found to be significant or even dominant in certain shock wave consolidation conditions. An approximate method is proposed to incorporate dynamic effects into quasistatic pore-collapse relations of viscoplastic matrix materials. Implications of results of current study are discussed in terms of understanding the processes of shock wave consolidation of powders

Bending and springback prediction method based on multi-scale finite element analyses for high bendability and low springback sheet generation

In this study, a sheet bendability and springback property evaluation technology through bending test simulations is newly developed using our multi-scale finite element analysis code, which is based on the crystallographic homogenization method