System simulation and modeling of electronics demanufacturing facilities

Over the last decade, pressure on the electronic industry has been increasing as concerns for product take-back, product stewardship and global warming have continued to grow. Various end-of-life management options are being expanded including recycling to recapture values from basic materials through reengineering and recovery of subassemblies and individual components for remanufacturing. While progress has been reported on life cycle assessment (LCA), disassembly planning, design for disassembly, and design for environment (DFE), very little research has been focused on demanufacturing from a systems perspective. The objective of this thesis is to build an interface between the user who knows the demanufacturing operation and a software engine, which performs the simulation, collects detailed operational data, and displays results. This thesis bridges the gap between the requirement of hard core simulation knowledge and demanufacturing terminology to present a computerized software tool. Arena, a commercially available discrete event simulation software, acts as an engine for performing these simulations. The developed software tool for demanufacturing contains objects necessary for facility layout, systematic workflow and simulation of the facility. Each object refers to a specific demanufacturing activity and uses detailed simulation logic behind its design to perform that activity. The user selects and locates these objects to layout the facility for a graphical representation of the demanufacturing operation. Objects provide a user screen to input necessary data for the complete description of the activity and its operational characteristics. By simulating the facility for various scenarios, the demanufacturer can compare different options for improving operations, resource utilization, equipment and layout changes. To examine improvement options from an economic perspective a first-order model of demanufacturing costs has been developed and integrated with the simulation software. An activity based unit cost model is used to identify fixed and variable costs associated with each product demanufactured. A small electronics demanufacturing facility was observed and evaluated to validate the simulation modeling and operational logic. The application illustrates the usefulness of demanufacturing system simulation tool to manage and improve the overall efficiency of facilities for economical operation. In summary, a computer-base tool for simulating demanufacturing facility from a systems perspective has been developed and validated. An activity based cost model has been integrated with the simulation to give demanufacturers the ability to examine the full operational and economic trade-offs associated with the business

Production line: effect of different inspection station allocation under accepts reject inspection policy

Manufacturing system is one of the most important parts in any organization as it produces the output of the company which will generate the profit. It consists partly of the production line which plays the role as the centre of production to create the end product which could be half finished or the full product. It is a big problem for the company to determine which is the better arrangement and combination of the tools or machines available in this area of the organization as different combination will greatly impact the productivity of the production line together with the profit of the company. This research intend to analyze a new production line in a metal stamping company based on the complain from the company and try to explore the better layout or arrangement in the production line in reflect to the complained problem and constrain of the provided of accept the defect and repair inspection policy. The production line is first being analyzed in response to complain through computer simulation. After the problem had been identified, the researcher tried different alternatives in the attempt to seek for the better layout or arrangement in the production line. The effect of different inspection station allocation layout is then being evaluated in term of the production time. The research has resulted in the finding of the cause for the long production time in the factory which is the long inspection steps which consumed much of the production time. After a few alternatives have been explored in allocating the inspection station, it is obvious that the current approach of the production line is the better one. Even by reducing the number of inspection station, interesting enough, the production time does not seem to decrease but yet increased. This finding contradicts the normal thought of fewer stations means shorter time. This finding could be the founding basic in the future research regarding the allocation of the inspection station following certain provided policy. This is also very helpful in real life practice in company as to help them improve their production time. As for the time being, there is yet a research addressing this issue pertaining the given inspection policy

Visual analytics for supply network management: system design and evaluation

We propose a visual analytic system to augment and enhance decision-making processes of supply chain managers. Several design requirements drive the development of our integrated architecture and lead to three primary capabilities of our system prototype. First, a visual analytic system must integrate various relevant views and perspectives that highlight different structural aspects of a supply network. Second, the system must deliver required information on-demand and update the visual representation via user-initiated interactions. Third, the system must provide both descriptive and predictive analytic functions for managers to gain contingency intelligence. Based on these capabilities we implement an interactive web-based visual analytic system. Our system enables managers to interactively apply visual encodings based on different node and edge attributes to facilitate mental map matching between abstract attributes and visual elements. Grounded in cognitive fit theory, we demonstrate that an interactive visual system that dynamically adjusts visual representations to the decision environment can significantly enhance decision-making processes in a supply network setting. We conduct multi-stage evaluation sessions with prototypical users that collectively confirm the value of our system. Our results indicate a positive reaction to our system. We conclude with implications and future research opportunities.The authors would like to thank the participants of the 2015 Businessvis Workshop at IEEE VIS, Prof. Benoit Montreuil, and Dr. Driss Hakimi for their valuable feedback on an earlier version of the software; Prof. Manpreet Hora for assisting with and Georgia Tech graduate students for participating in the evaluation sessions; and the two anonymous reviewers for their detailed comments and suggestions. The study was in part supported by the Tennenbaum Institute at Georgia Tech Award # K9305. (K9305 - Tennenbaum Institute at Georgia Tech Award)Accepted manuscrip

GOALI: A Hybrid Method to Support Natural Interaction of Parts in a Virtual Environment

The overall goal of this research is to improve the design of assembly methods through the use of virtual reality (VR) and haptics (force feedback). The research is focused on two critical aspects: the development of methods for simulating natural part-to-part interaction to support the human-centric approach to concurrent design and the evaluation of these methods in a manufacturing design context. As part of the research, we have developed the SPARTA software platform, explored new VR interaction methods and conducted several site visits at Deere facilities to better understand their processes and operations. This paper summarizes the efforts and results to date

A review on equipment protection and system protection relay in power system

Power system equipment is configured and connected together with multiple voltage levels in existing electrical power system. There are varieties of electrical equipment obtainable in the power system predominantly from generation side up to the distribution side. Consequently, appropriate protections must be apt to prevent inessential disturbances that lead to voltage instability, voltage collapse and sooner a total blackout took place in the power system. The understanding of each component on the system protection is critical. This is due to any abnormal condition and failure can be analyzed and solved effectively due to the rapid changing and development on the power system network. Therefore, the enhancement of power quality can be achieved by sheltering the equipment with protection relay in power system. Moreover, the design of a systematic network is crucial for the system protection itself. Several types of protective equipment and protection techniques are taken into consideration in this paper. Hence, the existing accessible types and methods of system protection in the power system network are reviewed

A review on equipment protection and system protection relay in power system

Power system equipment is configured and connected together with multiple voltage levels in existing electrical power system. There are varieties of electrical equipment obtainable in the power system predominantly from generation side up to the distribution side. Consequently, appropriate protections must be apt to prevent inessential disturbances that lead to voltage instability, voltage collapse and sooner a total blackout took place in the power system. The understanding of each component on the system protection is critical. This is due to any abnormal condition and failure can be analyzed and solved effectively due to the rapid changing and development on the power system network. Therefore, the enhancement of power quality can be achieved by sheltering the equipment with protection relay in power system. Moreover, the design of a systematic network is crucial for the system protection itself. Several types of protective equipment and protection techniques are taken into consideration in this paper. Hence, the existing accessible types and methods of system protection in the power system network are reviewed

Enhancing productivity through simulation and layout planning : a case study of a manufacturing company in South Africa

Abstract: This paper aims to optimize a manufacturing process through creation of a simulation model that will be used to identify bottlenecks, restructure the layout and improve productivity. The paper also highlights the significance of process optimization in a manufacturing set up. Process optimizations strive to find the best solution for a process within the available constraints. Simulation is a collection of methodologies used to mimic the characteristics and behaviour of real system using computer software. Literature review was carried out to understand system dynamics and simulation. A case study was conducted at a manufacturing company. An Arena simulation model representing the process under study was developed and analysed. Various models were run and the results compared. The best model was developed that improved productivity through restructuring of the layout and minimization of the cycle times on the identified bottleneck stations. The simulation results showed that there was a vast difference on the amount of material input and the ATMs and Safes produced. The limitation of this study was that it only focused on the production of two products in the case studied company

An integrated simulation model for site layout planning of tunnelling projects

Overlooking site layout in the planning phase of construction projects leads to loss of productivity and incurs extra costs. In tunneling projects, site layout has a significant impact on material flow and tunneling operations, particularly on congested sites. In addition, construction planning decisions can influence the efficiency of the layout. This paper proposes simulation as a decision making tool to model tunnel construction operations and site layout, and capture their mutual influences. To facilitate building the simulation model, even for users with limited simulation knowledge, a special purpose simulation (SPS) tool was customized and developed. This simulation tool provides an integrated environment to model the parameters of different disciplines including site layout, material procurement, tunnel operations and logistics. The developed tool is of great assistance for the planners to make decisions simultaneously on site layout and other construction planning parameters, and find the most cost-efficient plan

Taxonomic classification of planning decisions in health care: a review of the state of the art in OR/MS

We provide a structured overview of the typical decisions to be made in resource capacity planning and control in health care, and a review of relevant OR/MS articles for each planning decision. The contribution of this paper is twofold. First, to position the planning decisions, a taxonomy is presented. This taxonomy provides health care managers and OR/MS researchers with a method to identify, break down and classify planning and control decisions. Second, following the taxonomy, for six health care services, we provide an exhaustive specification of planning and control decisions in resource capacity planning and control. For each planning and control decision, we structurally review the key OR/MS articles and the OR/MS methods and techniques that are applied in the literature to support decision making

Simulation support of lean layout considerations for new products: a case from large scale products

Planning a new production line for a product presents many opportunities to build best practice techniques into the new system. Set against the unknown quantities may be certain requirements for the production system to be lean, to have the flexibility to respond to market changes or make use of existing equipment of factory space. The unknown quantities can include: anticipated demand volumes, assembly and processing sequences, the specific production processes, lead-times of parts and components and even late changes to the product design after manufacturing/production decisions have been made. Simulations of a production system can be used to consider different scenarios and compare how well alternative approaches meet the defined requirements. [Continues.