The development and characteristics of a hand-held high power diode laser-based industrial tile grout removal and single-stage sealing system

As the field of laser materials processing becomes ever more diverse, the high power diode laser (HPDL) is now being regarded by many as the most applicable tool. The commercialisation of an industrial epoxy grout removal and single-stage ceramic tile grout sealing process is examined through the development of a hand-held HPDL device in this work. Further, an appraisal of the potential hazards associated with the use of the HPDL in an industrial environment and the solutions implemented to ensure that the system complies with the relevant safety standards are given. The paper describes the characteristics and feasibility of the industrial epoxy grout removal process. A minimum power density of approximately 3 kW/cm2 was found to exist, whilst the minimum interaction time, below which there was no removal of epoxy tile grout, was found to be approximately 0.5 s. The maximum theoretical removal rate that may be achievable was calculated as being 65.98 mm2/s for a circular 2 mm diameter beam with a power density of 3 kW/cm2 and a traverse speed of 42 mm/s. In addition, the characteristics of the single-stage ceramic tile grout sealing are outlined. The single-stage ceramic tile grout sealing process yielded crack and porosity free seals which were produced in normal atmospheric conditions. Tiles were successfully sealed with power densities as low as 550 W/cm2 and at rates of up to 420 mm/min. In terms of mechanical, physical and chemical characteristics, the single-stage ceramic tile grout was found to be far superior to the conventional epoxy tile grout and, in many instances, matched and occasionally surpassed that of the ceramic tiles themselves

Antenna grout replacement system

An epoxy grout suitable for use in mounting and positioning bearing runner plates used in hydrostatic bearing assemblies for rotatably mounting large radio telescope structures to stationary support pedestals is described. The epoxy grout may be used in original mountings or may be used as part of a replacement system for repairing cavities in existing grout resulting from grout deterioration. The epoxy grout has a relatively short work life and cure time even in the presence of hydraulic oil. The epoxy grout cures without shrinking or sagging to form a grout which is sufficiently strong and durable to provide a grout especially well suited for use under the high pressure loading and close tolerance requirements of large hydrostatic bearing assemblies

Performance of shallow anchor in ice-rich silt

Thesis (M.S.) University of Alaska Fairbanks, 2014Shallow anchor systems have been widely used for decades due to their time and cost efficiency. Yet when it comes to cold regions like Alaska, new challenges caused by the harsh environment need to be resolved before they are used extensively in cold regions. One challenge associated with anchor installation could be the potential thawing of warm permafrost due to the grout mortar hydration, which might undermine the capacity of the anchor. Another challenge is that due to low temperature the grout may cure slower or not cure at all, which will also result in a significant decrease in the ultimate strength of the anchor. Field tests were conducted to evaluate the performance of shallow anchors including duckbill anchors and grouted anchors with three types of different grouting materials, including Microsil Anchor Grout, Bentonite Clay and a newly-developed Antifreeze Grout Mortar. Constant-load creep test and pullout test were conducted to evaluate the performance of the anchors. Test results indicated that the anchors grouted with Antifreeze Grout Mortar caused the least permafrost disturbance and degradation, gained the largest tensile strength, exhibited the least creep displacement, and showed relatively large pullout capacity, and thus achieved the best performance among all types of shallow anchors

A portable high power diode laser-based single-stage ceramic tile grout sealing system

By means of a 60 W high power diode laser (HPDL) and a specially developed grout material the void between adjoining ceramic tiles has been successfully sealed. A single-stage process has been developed which uses a crushed ceramic tile mix to act as a tough, inexpensive bulk substrate and a glazed enamel surface to provide an impervious surface glaze. The single-stage ceramic tile grout sealing process yielded seals produced in normal atmospheric conditions that displayed no discernible cracks and porosities. The single-stage grout is simple to formulate and easy to apply. Tiles were successfully sealed with power densities as low as 200 kW/mm2 and at rates of up to 600 mm/min. Bonding of the enamel to the crushed ceramic tile mix was identified as being primarily due to van der Waals forces and, on a very small scale, some of the crushed ceramic tile mix material dissolving into the glaze. In terms of mechanical, physical and chemical characteristics, the single-stage ceramic tile grout was found to be far superior to the conventional epoxy tile grout and, in many instances, matched and occasionally surpassed that of the ceramic tiles themselves. What is more, the development of a hand-held HPDL beam delivery unit and the related procedures necessary to lead to the commercialisation of the single-stage ceramic tile grout sealing process are presented. Further, an appraisal of the potential hazards associated with the use of the HPDL in an industrial environment and the solutions implemented to ensure that the system complies with the relevant safety standards are given

A comparative investigation of the wear characteristics of a high power diode laser generated single-stage tile grout and commercial epoxy tile grout

A comparative study of a single-stage ceramic tile grout, generated using a 60 W high power diode laser (HPDL), and a commercially available tile grout has determined the wear characteristics of the two materials. Within both normal and corrosive environmental conditions, the single-stage ceramic tile grout proved to have a superior wear rate over the epoxy tile grout, 0.9 mg/cm2/h compared with 125 mg/cm2/h when in an HNO3 environment respectively. Likewise, life assessment testing revealed that the single-stage ceramic tile grout gave an increase in wear life of 4 to 42 times over the commercially available epoxy tile grout, depending upon the corrosive environment. It is believed that the economic and material benefits to be gained from the deployment of such an effective and efficient means of sealing ceramic tiles could be significant

Review of Thunder in the Skies: A Canadian Gunner in the Great War by Derek Grout

Review of Thunder in the Skies: A Canadian Gunner in the Great War by Derek Grout

Determination of the absorption length of CO2, Nd:YAG and high power diode laser radiation for a selected grouting material

The laser beam absorption lengths of CO2, Nd:YAG and a high power diode laser (HPDL) radiation for a newly developed SiO2/Al2O3-based tile grout have been determined through the application of Beer-Lambert’s law. The findings revealed marked differences in the absorption lengths despite the material having similar beam absorption coefficients for the lasers. The absorption lengths for the SiO2/Al2O3-based tile grout for CO2, Nd:YAG and HPDL radiation were calculated as being 23211 m, 1934 m and 1838 m respectively. Moreover, this method of laser beam absorption length determination, which has hitherto been used predominantly with lasers operated in the pulsed mode, is shown to be valid for use with lasers operated in the continuous wave (CW) mode, depending upon the material being treated

Testing of Great Bay Oysters for Two Protozoan Pathogens

Two protozoan pathogens, Haplosporidium nelsoni (MSX) and Perkinsus marinus (Dermo) are known to be present in Great Bay oysters. With funds provided by the Piscataqua Region Estuaries Partnership (PREP), the Marine Fisheries Division of the New Hampshire Fish and Game Department (NHFG) continues to assess the presence and intensity of both of these disease conditions in oysters from the major natural beds within the Great Bay estuarine system. Histological examinations of Great Bay oysters have also revealed other endoparasite

Self-Assembly of 4-sided Fractals in the Two-handed Tile Assembly Model

We consider the self-assembly of fractals in one of the most well-studied models of tile based self-assembling systems known as the Two-handed Tile Assembly Model (2HAM). In particular, we focus our attention on a class of fractals called discrete self-similar fractals (a class of fractals that includes the discrete Sierpi\'nski carpet). We present a 2HAM system that finitely self-assembles the discrete Sierpi\'nski carpet with scale factor 1. Moreover, the 2HAM system that we give lends itself to being generalized and we describe how this system can be modified to obtain a 2HAM system that finitely self-assembles one of any fractal from an infinite set of fractals which we call 4-sided fractals. The 2HAM systems we give in this paper are the first examples of systems that finitely self-assemble discrete self-similar fractals at scale factor 1 in a purely growth model of self-assembly. Finally, we show that there exists a 3-sided fractal (which is not a tree fractal) that cannot be finitely self-assembled by any 2HAM system