GEOPOL®. The innovated environment friendly inorganic binder system

This paper deals with the complete technology of inorganic geopolymer binder system GEOPOL® which is a result of long term research and development. The objective of this paper is to provide a theoretical and practical overview of the GEOPOL® binder system and introduce possible ways of moulds and cores production in foundries. GEOPOL® is a unique inorganic binder system, which is needed and welcomed in terms of the environment, the work environment, and the sustainable resources. The GEOPOL® technology is currently used in the foundries for three basic production processes/technologies: (1) for self-hardening moulding mixtures, (2) sand mixtures hardened by gaseous carbon dioxide and (3) the hot box technology with hot air hardening. The GEOPOL® technology not only solves the binder system and the ways of hardening, but also deals with the entire foundry production process. Low emissions produced during mixing of sand, moulding, handling, and pouring bring a relatively significant improvement of work conditions in foundries (no VOCs). A high percentage of the reclaim sand can be used again for the preparation of the moulding mixture.Web of Science19111610

Energy audit experiences in foundries

Steel industry presents one of the highest energy demand of all the industrial sector. Foundries have a really relevant role both in economical terms and as regards the energy demand. The cost of energy represents several percentage points of the overall costs of a foundry. The electricity demand is very high, particularly for the induction melting furnaces. A large amount of thermal energy is obtained both from natural gas combustion and from the coal needed for the process of formation of cast iron in cupolas. Moreover, the plant services must be considered: one very energy consumer is compressed air production. Every factory is different from another so that the proposal of actions of energy savings or thermal recovers requires a detailed study of each plant considering the lay out and analysing the single processes with related energy needs and thermal levels. The co-operation of the University of Padua with the Centro Produttivita` Veneto allowed to plan a series of energy audits in some foundries located in Vicenza province. The experiences of the first facilities surveys and audits recommendations demonstrated both potential advantage of energy savings and the related difficulties, often due to the high investment costs. Anyhow the joint work of auditing between the university experts and the foundry technicians produced a better awareness on the critical points of the plant and a higher rationality level in the evaluation of investments for the renewable of the machinery. Here, the method of performing the energy audits is described together with the very first results in terms of roposals for energy savings evaluated technically and economically

Product assurance technology for custom LSI/VLSI electronics

The technology for obtaining custom integrated circuits from CMOS-bulk silicon foundries using a universal set of layout rules is presented. The technical efforts were guided by the requirement to develop a 3 micron CMOS test chip for the Combined Release and Radiation Effects Satellite (CRRES). This chip contains both analog and digital circuits. The development employed all the elements required to obtain custom circuits from silicon foundries, including circuit design, foundry interfacing, circuit test, and circuit qualification

Energy efficiency opportunities in the service plants of cast iron foundries in Italy

Though in a foundry most of the energy is used in the process plants and particularly in energizing furnaces, service plants require absolutely large amounts of energy, above all as electricity. The most energy consuming service is compressed air preparation, but large amounts are due to lighting, HVAC, pumps and fans. These energy users are common to most of industrial branches with different weights both in absolute and relative terms. This paper reports on the experience of some energy audits carried out in five Italian cast iron foundries allowing to identify the relative importance of different services in this industrial branch. The analysis is based on real data measured during the audits. Energy saving actions were then conceived, comparing the results of new technologies applied in some factory sectors and the energy usage of the previous equipment

INVESTMENTS IN IRON AND STELL INDUSTRY SECTION IN POLAND UNDER GLOBALIZATION CONDITIONS

Globalization processes set new tasks in front of modern companies and creatednew opportunities for their development. The functioning of metallurgy enterprises underglobalization conditions requires systematic changes that enable an increase of companiescompetitiveness on the market. Significant changes in foundries activities cause investmentventures. Particular intensification of development activities could be noticed duringprivatization of state enterprises and consolidation of iron and steel section in Poland. Thoseprocesses were additionally intensified by business cycle and demand on steel products.investments, globalization, mergers and takeovers of companies, iron and steel industry