INEL Spray-forming Research

Spray forming is a near-net-shape fabrication technology in which a spray of finely atomized liquid droplets is deposited onto a suitably shaped substrate or mold to produce a coherent solid. The technology offers unique opportunities for simplifying materials processing without sacrificing, and oftentimes substantially improving, product quality. Spray forming can be performed with a wide range of metals and nonmetals, and offers property improvements resulting from rapid solidification (e.g., refined microstructures, extended solid solubilities and reduced segregation). Economic benefits result from process simplification and the elimination of unit operations. Researchers at the Idaho National Engineering Laboratory (INEL) are developing spray-forming technology for producing near-net-shape solids and coatings of a variety of metals, polymers, and composite materials. Results from several spray forming programs are presented to illustrate the range of capabilities of the technique as well as the accompanying technical and economic benefits. Low-carbon steel strip greater than 0.75 mm thick and polymer membranes for gas/gas and liquid/liquid separations that were spray formed are discussed; recent advances in spray forming molds, dies, and other tooling using low-melting-point metals are described

Telemetry word forming unit

Telemetry data unit to form multibit words for use between demodulator and compute

Magnetic forming studies

Investigation of the tensile strength dependability on the characteristic time over which a pressure pulse is applied to a metal workpiece shows that the mechanical properties of these materials are functions of the rate at which the material is undergoing strain. These results and techniques are used in magnetomotive metal forming

Star forming dwarf galaxies

Star forming dwarf galaxies (SFDGs) have a high gas content and low metallicities, reminiscent of the basic entities in hierarchical galaxy formation scenarios. In the young universe they probably also played a major role in the cosmic reionization. Their abundant presence in the local volume and their youthful character make them ideal objects for detailed studies of the initial stellar mass function (IMF), fundamental star formation processes and its feedback to the interstellar medium. Occasionally we witness SFDGs involved in extreme starbursts, giving rise to strongly elevated production of super star clusters and global superwinds, mechanisms yet to be explored in more detail. SFDGs is the initial state of all dwarf galaxies and the relation to the environment provides us with a key to how different types of dwarf galaxies are emerging. In this review we will put the emphasis on the exotic starburst phase, as it seems less important for present day galaxy evolution but perhaps fundamental in the initial phase of galaxy formation.Comment: To appear in JENAM Symposium "Dwarf Galaxies: Keys to Galaxy Formation and Evolution", P. Papaderos, G. Hensler, S. Recchi (eds.). Lisbon, September 2010, Springer Verlag, in pres

Aristotle on Forming Friendships

In lieu of an abstract, here is the article\u27s first paragraph: Although he lived long ago, the ethical writings of the Greek philosopher Aristotle (384-322 BCE) still have relevance to the present day, particularly when we want to understand the meaning of friendship. In Books VIII and IX of his work the Nichomachean Ethics (named in honor of both his father and son, who shared the name Nichomachus), Aristotle categorizes three different types of friendship: friendships of utility, friendships of pleasure, and friendships of the good (also known as virtuous friendships). Briefly, friendships of utility are where people are on cordial terms primarily because each person benefits from the other in some way: business partnerships, relationships among co-workers, and classmate connections are examples. Friendships of pleasure are those where individuals seek out each other’s company because of the joy it brings them. Passionate love affairs, people belonging to the same cultural or social organization, and fishing buddies all fall into this category. Most important of all are friendships of the good. These are friendships based upon mutual respect, admiration for each other’s virtues, and a strong desire to aid and assist the other person because one recognizes an essential goodness in them. (See Tim Madigan’s article ‘Aristotle’s Email, Or, Friendship in the Cyber Age’ in Philosophy Now 61 for further details on these categories.) But, the questions remain – just why do we need friends? And if we do need them, how do such relationships arise

An Investigation, Using Standard Experimental Techniques, to Determine FLCs at Elevated Temperature for Aluminium Alloys

An experimental procedure has been developed for the determination of FLCs at elevated temperatures. The GOM ARGUS system was employed for measuring surface strain based on pre-applied grids (pattern), and limit strains were determined according to the ISO 12004-2:2008 standard. Forming limit curves (FLCs) have been determined for AA5754 under warm forming conditions in an isothermal environment. The tests were carried out at various temperatures up to 300oC and forming speeds ranging from 5 – 300 mm s-1 . Results reveal the significant effect of both temperature and forming speed on FLCs of AA5754. Formability increases with increasing temperature above 200oC. Formability also increases with decreasing speed. The presented FLC results show that the best formability exists at low forming speed and the high temperature end of the warm forming range

Method for forming hermetic seals

The firmly adherent film of bondable metal, such as silver, is applied to the surface of glass or other substrate by decomposing a layer of solution of a thermally decomposable metallo-organic deposition (MOD) compound such as silver neodecanoate in xylene. The MOD compound thermally decomposes into metal and gaseous by-products. Sealing is accomplished by depositing a layer of bonding metal, such as solder or a brazing alloy, on the metal film and then forming an assembly with another high melting point metal surface such as a layer of Kovar. When the assembly is heated above the temperature of the solder, the solder flows, wets the adjacent surfaces and forms a hermetic seal between the metal film and metal surface when the assembly cools