PID control system analysis, design, and technology

Designing and tuning a proportional-integral-derivative (PID) controller appears to be conceptually intuitive, but can be hard in practice, if multiple (and often conflicting) objectives such as short transient and high stability are to be achieved. Usually, initial designs obtained by all means need to be adjusted repeatedly through computer simulations until the closed-loop system performs or compromises as desired. This stimulates the development of "intelligent" tools that can assist engineers to achieve the best overall PID control for the entire operating envelope. This development has further led to the incorporation of some advanced tuning algorithms into PID hardware modules. Corresponding to these developments, this paper presents a modern overview of functionalities and tuning methods in patents, software packages and commercial hardware modules. It is seen that many PID variants have been developed in order to improve transient performance, but standardising and modularising PID control are desired, although challenging. The inclusion of system identification and "intelligent" techniques in software based PID systems helps automate the entire design and tuning process to a useful degree. This should also assist future development of "plug-and-play" PID controllers that are widely applicable and can be set up easily and operate optimally for enhanced productivity, improved quality and reduced maintenance requirements

Pattern-based Process Characterization and Gain Scheduling for Nonlinear Chemical Processes

Accurate characterization of process dynamics from on-line sensor data is the key issue in successful implementation of gain scheduling for controlling chemical processes. This work presents a development of pattern-based gain scheduling for process control. The approach employs process state maps constructed from windowed slices of multisensor plant trend data. Process identification is done using principles of similarity based pattern recognition. This technique provides a straightforward means to associate unique gain, integral time and/or derivative time controller settings with different states of the process. Simulation results show that better control performance may be achieved by use of gain scheduled controller as compared to the conventional fixed feedback systems

Evolutionary learning and global search for multi-optimal PID tuning rules

With the advances in microprocessor technology, control systems are widely seen not only in industry but now also in household appliances and consumer electronics. Among all control schemes developed so far, Proportional plus Integral plus Derivative (PID) control is the most widely adopted in practice. Today, more than 90% of industrial controllers have a built-in PID function. Their wide applications have stimulated and sustained the research and development of PID tuning techniques, patents, software packages and hardware modules. Due to parameter interaction and format variation, tuning a PID controller is not as straightforward as one would have anticipated. Therefore, designing speedy tuning rules should greatly reduce the burden on new installation and ‘time-to-market’ and should also enhance the competitive advantages of the PID system under offer. A multi-objective evolutionary algorithm (MOEA) would be an ideal candidate to conduct the learning and search for multi-objective PID tuning rules. A simple to implement MOEA, termed s-MOEA, is devised and compared with MOEAs developed elsewhere. Extensive study and analysis are performed on metrics for evaluating MOEA performance, so as to help with this comparison and development. As a result, a novel visualisation technique, termed “Distance and Distribution” (DD)” chart, is developed to overcome some of the limitations of existing metrics and visualisation techniques. The DD chart allows a user to view the comparison of multiple sets of high order non-dominated solutions in a two-dimensional space. The capability of DD chart is shown in the comparison process and it is shown to be a useful tool for gathering more in-depth information of an MOEA which is not possible in existing empirical studies. Truly multi-objective global PID tuning rules are then evolved as a result of interfacing the s-MOEA with closed-loop simulations under practical constraints. It takes into account multiple, and often conflicting, objectives such as steady-state accuracy and transient responsiveness against stability and overshoots, as well as tracking performance against load disturbance rejection. These evolved rules are compared against other tuning rules both offline on a set of well-recognised PID benchmark test systems and online on three laboratory systems of different dynamics and transport delays. The results show that the rules significantly outperform all existing tuning rules, with multi-criterion optimality. This is made possible as the evolved rules can cover a delay to time constant ratio from zero to infinity based on first-order plus delay plant models. For second-order plus delay plant models, they can also cover all possible dynamics found in practice