A process model in platform independent and neutral formal representation for design engineering automation

An engineering design process as part of product development (PD) needs to satisfy ever-changing customer demands by striking a balance between time, cost and quality. In order to achieve a faster lead-time, improved quality and reduced PD costs for increased profits, automation methods have been developed with the help of virtual engineering. There are various methods of achieving Design Engineering Automation (DEA) with Computer-Aided (CAx) tools such as CAD/CAE/CAM, Product Lifecycle Management (PLM) and Knowledge Based Engineering (KBE). For example, Computer Aided Design (CAD) tools enable Geometry Automation (GA), PLM systems allow for sharing and exchange of product knowledge throughout the PD lifecycle. Traditional automation methods are specific to individual products and are hard-coded and bound by the proprietary tool format. Also, existing CAx tools and PLM systems offer bespoke islands of automation as compared to KBE. KBE as a design method incorporates complete design intent by including re-usable geometric, non-geometric product knowledge as well as engineering process knowledge for DEA including various processes such as mechanical design, analysis and manufacturing. It has been recognised, through an extensive literature review, that a research gap exists in the form of a generic and structured method of knowledge modelling, both informal and formal modelling, of mechanical design process with manufacturing knowledge (DFM/DFA) as part of model based systems engineering (MBSE) for DEA with a KBE approach. There is a lack of a structured technique for knowledge modelling, which can provide a standardised method to use platform independent and neutral formal standards for DEA with generative modelling for mechanical product design process and DFM with preserved semantics. The neutral formal representation through computer or machine understandable format provides open standard usage. This thesis provides a contribution to knowledge by addressing this gap in two-steps: • In the first step, a coherent process model, GPM-DEA is developed as part of MBSE which can be used for modelling of mechanical design with manufacturing knowledge utilising hybrid approach, based on strengths of existing modelling standards such as IDEF0, UML, SysML and addition of constructs as per author’s Metamodel. The structured process model is highly granular with complex interdependencies such as activities, object, function, rule association and includes the effect of the process model on the product at both component and geometric attributes. • In the second step, a method is provided to map the schema of the process model to equivalent platform independent and neutral formal standards using OWL/SWRL ontology for system development using Protégé tool, enabling machine interpretability with semantic clarity for DEA with generative modelling by building queries and reasoning on set of generic SWRL functions developed by the author. Model development has been performed with the aid of literature analysis and pilot use-cases. Experimental verification with test use-cases has confirmed the reasoning and querying capability on formal axioms in generating accurate results. Some of the other key strengths are that knowledgebase is generic, scalable and extensible, hence provides re-usability and wider design space exploration. The generative modelling capability allows the model to generate activities and objects based on functional requirements of the mechanical design process with DFM/DFA and rules based on logic. With the help of application programming interface, a platform specific DEA system such as a KBE tool or a CAD tool enabling GA and a web page incorporating engineering knowledge for decision support can consume relevant part of the knowledgebase

An automated method mapping parametric features between computer aided design software

This thesis was submitted for the award of Doctor of Philosophy and was awarded by Brunel University LondonEnterprise efficiency is limited by data exchange. A product designer might specify the geometry of a product with a Computer Aided Design program, an engineer might re-use that geometry data to calculate physical properties of the product using a Finite Element Analysis program. These different domains place different requirements on the product representation. Representations of product data required for different tasks is dependent on the vendor software associated with those tasks, sharing data between different vendor programs is limited by incompatibility of the vendor formats used. In the case of Computer Aided Design where the virtual form of an object is modelled, no standard data format captures complete model data. Common data standards transfer model surface geometry without capturing the topological elements from which these geometries are constructed. There are prescriptive data representations to allow these features to be specified in a neutral format, but little incentive for vendors to adopt these schemes. Recent efforts instead focus on identifying similar feature elements between different vendor CAD programs, however this approach relies on onerous manual identification requiring frequent revision. This research develops methods to automate the task of mapping relationships between different data format representations. Two independent matching techniques identify similar CAD feature functions between heterogeneous programs. Text similarity and object geometry matching techniques are combined to match the data formats associated with CAD programs. An efficient search for matching function parameters is performed using a genetic algorithm that incorporates semantic data matching and geometry data matching. A greedy semantic matching algorithm is developed that compares with the Doc2vec short text matching technique over the API dataset tested. A SVD geometric surface registration technique is developed that requires fewer calculations than an equivalent Iterative Closest Point method

Role based modelling in support of configurable manufacturing system design

Business environments, in which any modern Manufacturing Enterprise (ME) operates, have grown significantly in complexity and are changing faster than ever before. It follows that designing a flexible manufacturing system to achieve a set of strategic objectives involves making a series of complex decisions over time. Therefore manufacturing industry needs improved knowledge about likely impacts of making different types of change in MEs and improved modelling approaches that are capable of providing a systematic way of modelling change impacts in complex business processes; prior to risky and costly change implementation projects. An ability to simulate the execution of process instances is also needed to control, animate and monitor simulated flows of multiple products through business processes; and thereby to assess impacts of dynamic distributions and assignments of multiple resource types during any given time period. Further more this kind of modelling capability needs to be integrated into a single modelling framework so as to improve its flexibility and change coordination. Such a modelling capability and framework should help MEs to achieve successfully business process re-engineering, continuous performance development and enterprise re-design. This thesis reports on the development of new modelling constructs and their innovative application when used together with multiple existing modelling approaches. This enables human and technical resource systems to be described, specified and modelled coherently and explicitly. In turn this has been shown to improve the design of flexible, configurable and re-usable manufacturing resource systems, capable of supporting decision making in agile manufacturing systems. A newly conceived and developed Role-Based Modelling Methodology (R-BMM) was proposed during this research study. Also the R-BMM was implemented and tested by using it together with three existing modelling approaches namely (1) extended Enterprise Modelling, (2) dynamic Causal Loop Diagramming and (3) Discrete Event Simulation Modelling (via software PlantSimulation ®). Thereby these three distinct modelling techniques were deployed in a new and coherent way. The new R-BMM approach to modelling manufacturing systems was designed to facilitate: (1) Graphical Representation (2) Explicit Specification and (3) Implementation Description of Resource systems. Essentially the approach enables a match between suitable human and technical resource systems and well defined models of processes and workflows. Enterprise Modelling is used to explicitly define functional and flexibility competencies that need to be possessed by suitable role holders. Causal Loop Diagramming is used to reason about dependencies between different role attributes. The approach was targeted at the design and application of simulation models that enable relative performance comparisons (such as work throughput, lead-time and process costs) to be made and to show how performance is affected by different role decompositions and resourcing policies. The different modelling techniques are deployed via a stepwise application of the R-BMM approach. Two main case studies were carried out to facilitate methodology testing and methodology development. The chosen case company possessed manufacturing characteristics required to facilitate testing and development; in terms of significant complexity and change with respect to its products and their needed processing structures and resource systems. The first case study was mainly designed to illustrate an application, and benefits arising from application, of the new modelling approach. This provided both qualitative and quantitative results analysis and evaluation. Then with a view to reflecting on modelling methodology testing and to address a wider scope manufacturing problem, the second case study was designed and applied at a different level of abstraction, to further test and verify the suitability and re-usability of the methodology. Through conceiving the new R-BMM approach, to create, analyse and assess the utility of sets of models, this research has proposed and tested enhancements to current means of realising reconfigurable and flexible production systems.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

Technologies and Applications for Big Data Value

This open access book explores cutting-edge solutions and best practices for big data and data-driven AI applications for the data-driven economy. It provides the reader with a basis for understanding how technical issues can be overcome to offer real-world solutions to major industrial areas. The book starts with an introductory chapter that provides an overview of the book by positioning the following chapters in terms of their contributions to technology frameworks which are key elements of the Big Data Value Public-Private Partnership and the upcoming Partnership on AI, Data and Robotics. The remainder of the book is then arranged in two parts. The first part “Technologies and Methods” contains horizontal contributions of technologies and methods that enable data value chains to be applied in any sector. The second part “Processes and Applications” details experience reports and lessons from using big data and data-driven approaches in processes and applications. Its chapters are co-authored with industry experts and cover domains including health, law, finance, retail, manufacturing, mobility, and smart cities. Contributions emanate from the Big Data Value Public-Private Partnership and the Big Data Value Association, which have acted as the European data community's nucleus to bring together businesses with leading researchers to harness the value of data to benefit society, business, science, and industry. The book is of interest to two primary audiences, first, undergraduate and postgraduate students and researchers in various fields, including big data, data science, data engineering, and machine learning and AI. Second, practitioners and industry experts engaged in data-driven systems, software design and deployment projects who are interested in employing these advanced methods to address real-world problems

Technologies and Applications for Big Data Value

This open access book explores cutting-edge solutions and best practices for big data and data-driven AI applications for the data-driven economy. It provides the reader with a basis for understanding how technical issues can be overcome to offer real-world solutions to major industrial areas. The book starts with an introductory chapter that provides an overview of the book by positioning the following chapters in terms of their contributions to technology frameworks which are key elements of the Big Data Value Public-Private Partnership and the upcoming Partnership on AI, Data and Robotics. The remainder of the book is then arranged in two parts. The first part “Technologies and Methods” contains horizontal contributions of technologies and methods that enable data value chains to be applied in any sector. The second part “Processes and Applications” details experience reports and lessons from using big data and data-driven approaches in processes and applications. Its chapters are co-authored with industry experts and cover domains including health, law, finance, retail, manufacturing, mobility, and smart cities. Contributions emanate from the Big Data Value Public-Private Partnership and the Big Data Value Association, which have acted as the European data community's nucleus to bring together businesses with leading researchers to harness the value of data to benefit society, business, science, and industry. The book is of interest to two primary audiences, first, undergraduate and postgraduate students and researchers in various fields, including big data, data science, data engineering, and machine learning and AI. Second, practitioners and industry experts engaged in data-driven systems, software design and deployment projects who are interested in employing these advanced methods to address real-world problems

Application of knowledge based engineering principles to intelligent automation systems

The automation of engineering processes provides many benefits over manual methods including significant cost and scheduling reduction as well as intangible advantages of greater consistency based on agreed methods, standardisation and simplification of complex problems and knowledge retention. Knowledge Based Engineering (KBE) and Design Automation (DA) are two sets of methodologies and technologies for automating engineering processes through software. KBE refers to the structured capture, modelling and deployment of engineering knowledge in high level intelligent systems that provide a wide scope of automation capability. KBE system development is supported by numerous mature methodologies that cover all aspects of the development process including: problem identification and feasibility studies, knowledge capture and modelling, and system design, development and deployment. Conversely, DA is the process of developing automated solutions to specific, well defined engineering tasks. The DA approach is characterised by agile software development methods, producing lower level systems that are intentionally limited in scope. DA-type solutions are more commonly adopted by industry than KBE applications due to shorter development schedules, lower cost and less complex development processes. However, DA application development is not as well supported by theoretical frameworks, and consequently, development processes can be unstructured and best practices not observed. The research presented in this thesis is divided into two key areas. Firstly, a methodology for automating engineering processes is proposed, with the aim of improving the accessibility of mature KBE methods to a broader industrial base. This methodology supports development of automation applications ranging in complexity from high level KBE systems to lower level DA applications. A complexity editing mechanism is introduced that relates detailed processes of KBE methodologies to a set of characteristics that can be exhibited by automated solutions. Depending on individual application requirements, complexity of automated solutions can lowered by deselecting one or more of these characteristics, omitting associated high-level processes from the development methodology. At the lowest level of complexity, the methodology provides a structured process for producing DA applications that incorporates principles of mature KBE methodologies. The second part of this research uses the proposed automation methodology to develop a system to automate the layout design of aircraft electrical harnesses. Increasing complexity of aircraft electrical systems has an associated increase in the number and size of electrical harnesses required to connect subsystems throughout the airframe. Current practices for layout design are highly manual, with many governing rules and best practices. The automation of this process will provide a significant reduction in low level, repetitive, manual work. The resulting automated routing tool implements path-finding techniques from computer game artificial intelligence and microprocessor design domains, together with new methods for incorporating the numerous design rules governing harness placement. The system was tested with a complex industrial test case, and was found to provide harness solutions in a fraction of the time and with comparable quality as equivalent manual design processes. The repeatability of the automated process can also minimise scheduling impacts caused by late design changes