Development of Motion Control Systems for Hydraulically Actuated Cranes with Hanging Loads

Automation has been used in industrial processes for several decades to increase efficiency and safety. Tasks that are either dull, dangerous, or dirty can often be performed by machines in a reliable manner. This may provide a reduced risk to human life, and will typically give a lower economic cost. Industrial robots are a prime example of this, and have seen extensive use in the automotive industry and manufacturing plants. While these machines have been employed in a wide variety of industries, heavy duty lifting and handling equipment such as hydraulic cranes have typically been manually operated. This provides an opportunity to investigate and develop control systems to push lifting equipment towards the same level of automation found in the aforementioned industries. The use of winches and hanging loads on cranes give a set of challenges not typically found on robots, which requires careful consideration of both the safety aspect and precision of the pendulum-like motion. Another difference from industrial robots is the type of actuation systems used. While robots use electric motors, the cranes discussed in this thesis use hydraulic cylinders. As such, the dynamics of the machines and the control system designmay differ significantly. In addition, hydraulic cranes may experience significant deflection when lifting heavy loads, arising from both structural flexibility and the compressibility of the hydraulic fluid. The work presented in this thesis focuses on motion control of hydraulically actuated cranes. Motion control is an important topic when developing automation systems, as moving from one position to another is a common requirement for automated lifting operations. A novel path controller operating in actuator space is developed, which takes advantage of the load-independent flow control valves typically found on hydraulically actuated cranes. By operating in actuator space the motion of each cylinder is inherently minimized. To counteract the pendulum-like motion of the hanging payload, a novel anti-swing controller is developed and experimentally verified. The anti-swing controller is able to suppress the motion from the hanging load to increase safety and precision. To tackle the challenges associated with the flexibility of the crane, a deflection compensator is developed and experimentally verified. The deflection compensator is able to counteract both the static deflection due to gravity and dynamic de ection due to motion. Further, the topic of adaptive feedforward control of pressure compensated cylinders has been investigated. A novel adaptive differential controller has been developed and experimentally verified, which adapts to system uncertainties in both directions of motion. Finally, the use of electro-hydrostatic actuators for motion control of cranes has been investigated using numerical time domain simulations. A novel concept is proposed and investigated using simulations.publishedVersio

Modelling and Control of a Knuckle Boom Crane

Cranes come in various sizes and designs to perform different tasks. Depending on their dynamic properties, they can be classified as gantry cranes and rotary cranes. In this paper we will focus on the so called 'knuckle boom' cranes which are among the most common types of rotary cranes. Compared with the other kinds of cranes (e.g. boom cranes, tower cranes, overhead cranes, etc), the study of knuckle cranes is still at an early stage and very few control strategies for this kind of crane have been proposed in the literature. Although fairly simple mechanically, from the control viewpoint the knuckle cranes present several challenges. A first result of this paper is to present for the first time a complete mathematical model for this kind of crane where it is possible to control the three rotations of the crane (known as luff, slew, and jib movement), and the cable length. The only simplifying assumption of the model is that the cable is considered rigid. On the basis of this model, we propose a nonlinear control law based on energy considerations which is able to perform position control of the crane while actively damping the oscillations of the load. The corresponding stability and convergence analysis is carefully proved using the LaSalle's invariance principle. The effectiveness of the proposed control approach has been tested in simulation with realistic physical parameters and in the presence of model mismatch.Comment: This paper has been accepted to International Journal of Control on March 29th 2021. arXiv admin note: text overlap with arXiv:2103.0250

Vision-based control of a knuckle boom crane with online cable length estimation

A vision-based controller for a knuckle boom crane is presented. The controller is used to control the motion of the crane tip and at the same time compensate for payload oscillations. The oscillations of the payload are measured with three cameras that are fixed to the crane king and are used to track two spherical markers fixed to the payload cable. Based on color and size information, each camera identifies the image points corresponding to the markers. The payload angles are then determined using linear triangulation of the image points. An extended Kalman filter is used for estimation of payload angles and angular velocity. The length of the payload cable is also estimated using a least squares technique with projection. The crane is controlled by a linear cascade controller where the inner control loop is designed to damp out the pendulum oscillation, and the crane tip is controlled by the outer loop. The control variable of the controller is the commanded crane tip acceleration, which is converted to a velocity command using a velocity loop. The performance of the control system is studied experimentally using a scaled laboratory version of a knuckle boom crane

Modeling and control of 5-DoF boom crane

Automation of cranes can have a direct impact on the productivity of construction projects. In this paper, we focus on the control of one of the most used cranes, the boom crane. Tower cranes and overhead cranes have been widely studied in the literature, whereas the control of boom cranes has been investigated only by a few works. Typically, these works make use of simple models making use of a large number of simplifying assumptions (e.g. fixed length cable, assuming certain dynamics are uncoupled, etc.) A first result of this paper is to present a fairly complete nonlinear dynamic model of a boom crane taking into account all coupling dynamics and where the only simplifying assumption is that the cable is considered as rigid. The boom crane involves pitching and rotational movements, which generate complicated centrifugal forces, and consequently, equations of motion highly nonlinear. On the basis of this model, a control law has been developed able to perform position control of the crane while actively damping the oscillations of the load. The effectiveness of the approach has been tested in simulation with realistic physical parameters and tested in the presence of wind disturbances.Comment: the paper was published in 37th International Symposium on Automation and Robotics in Construction (ISARC 2020

Motion Control of Hydraulic Winch Using Variable Displacement Motors

The paper II is excluded from the dissertation with respect to copyright.To compete in the open market of the offshore crane industry, it is imperative for the manufacturer to continuously improve crane operability. In this context, the crane operability is expressed by means of a so-called weather window. The weather window is computed from the crane characteristics in combination with that of the vessel and the payload to be handled. It returns a set of boundaries for when it is accepted to perform a planned lift, mainly in terms of current sea-state and wind. The most important crane operability characteristics that enter into the computation of the weather window are maximum wire velocity and load capacity. This thesis focuses on how to improve the operability of active heave compensated offshore cranes. Two ways of achieving that goal have been investigated, namely, an improved control strategy and the use of model-based lift planning. The system investigated is the hydraulic active/passive winch system used by National Oilwell Varco. A new control strategy for the system was developed, tested, and implemented. The new strategy utilizes that variable displacement of the hydraulic motors of the active system of the winch drive. The strategy, semi secondary control, gave significant benefits in terms of reduced peak-pressure, increased load capacity, increased wire-speed capacity, and smoother winch performance at low winch speed. The results were validated and verified through simulations and in-field measurements.publishedVersio

Improving Energy Efficiency and Motion Control in Load-Carrying Applications using Self-Contained Cylinders

Because of an increasing focus on environmental impact, including CO2 emissions and fluid spill pollution, inefficient hydraulic systems are being replaced by more environmentally friendly alternatives in several industries. For instance, in some offshore applications that have multiple diesel generators continuously running to produce electricity, all hydraulic rotating actuators supplied from a central hydraulic power unit have been replaced with AC induction motors containing a variable frequency drive and gearbox. However, hydraulic linear actuators are still needed in most load-carrying applications mainly because of their high reliability associated with external impact shocks. Moreover, their force capacity is higher than that of their linear electromechanical counterparts. Valve-controlled linear actuators (cylinders) supplied from a centralized hydraulic power unit are standard in offshore load-carrying applications. In addition to the advantages mentioned above of hydraulic linear actuators, they have, nevertheless, a number of important drawbacks, which include: 1) a high level of energy consumption due to significant power losses caused by flow throttling in both the pipelines and valves, 2) reduced motion performance due to the influence of load-holding valves, 3) high CO2 emissions and fuel costs related to the diesel generator that supplies electricity to the hydraulic power unit, 4) significant potential for hydraulic fluid leakage because of many leakage points, 5) demanding efforts with respect to installation and maintenance, as well as 6) costly piping due to the centralized hydraulic power supply. The work presented in this dissertation and the appended papers are devoted to replacing inefficient hydraulic linear actuation systems traditionally used in offshore load-carrying applications with more environmentally friendly solutions. Two alternative technologies are identified, namely electro-mechanical and electro-hydraulic self-contained cylinders. The feasibility of replacing conventional valve-controlled cylinders with self-contained cylinder concepts is investigated in two relevant case studies.publishedVersio

해양 작업 지원선의 자율 운항 및 설치 작업 지원을 위한 시뮬레이션 방법

학위논문 (박사)-- 서울대학교 대학원 : 공과대학 조선해양공학과, 2019. 2. 노명일.Autonomous ships have gained a huge amount of interest in recent years, like their counterparts on land{autonomous cars, because of their potential to significantly lower the cost of operation, attract seagoing professionals and increase transportation safety. Technologies developed for the autonomous ships have potential to notably reduce maritime accidents where 75% cases can be attributed to human error and a significant proportion of these are caused by fatigue and attention deficit. However, developing a high-level autonomous system which can operate in an unstructured and unpredictable environment is still a challenging task. When the autonomous ships are operating in the congested waterway with other manned or unmanned vessels, the collision avoidance algorithm is the crucial point in keeping the safety of both the own ship and any encountered ships. Instead of developing new traffic rules for the autonomous ships to avoid collisions with each other, autonomous ships are expected to follow the existing guidelines based on the International Regulations for Preventing Collisions at Sea (COLREGs). Furthermore, when using the crane on the autonomous ship to transfer and install subsea equipment to the seabed, the heave and swaying phenomenon of the subsea equipment at the end of flexible wire ropes makes its positioning at an exact position is very difficult. As a result, an Anti-Motion Control (AMC) system for the crane is necessary to ensure the successful installation operation. The autonomous ship is highly relying on the effectiveness of autonomous systems such as autonomous path following system, collision avoidance system, crane control system and so on. During the previous two decades, considerable attention has been paid to develop robust autonomous systems. However, several are facing challenges and it is worthwhile devoting much effort to this. First of all, the development and testing of the proposed control algorithms should be adapted across a variety of environmental conditions including wave, wind, and current. This is one of the challenges of this work aimed at creating an autonomous path following and collision avoidance system in the ship. Secondly, the collision avoidance system has to comply with the regulations and rules in developing an autonomous ship. Thirdly, AMC system with anti-sway abilities for a knuckle boom crane remains problems regarding its under-actuated mechanism. At last, the performance of the control system should be evaluated in advance of the operation to perform its function successfully. In particular, such performance analysis is often very costly and time-consuming, and realistic conditions are typically impossible to establish in a testing environment. Consequently, to address these issues, we proposed a simulation framework with the following scenarios, which including the autonomous navigation scenario and crane operation scenario. The research object of this study is an autonomous offshore support vessel (OSV), which provides support services to offshore oil and gas field development such as offshore drilling, pipe laying, and oil producing assets (production platforms and FPSOs) utilized in EP (Exploration Production) activities. Assume that the autonomous OSV confronts an urgent mission under the harsh environmental conditions: on the way to an imperative offshore construction site, the autonomous OSV has to avoid target ships while following a predefined path. When arriving at the construction site, it starts to install a piece of subsea equipment on the seabed. So what technologies are needed, what should be invested for ensuring the autonomous OSV could robustly kilometers from shore, and how can an autonomous OSV be made at least as safe as the conventional ship. In this dissertation, we focus on the above critical activities for answering the above questions. In the general context of the autonomous navigation and crane control problem, the objective of this dissertation is thus fivefold: • Developing a COLREGs-compliant collision avoidance system. • Building a robust path following and collision avoidance system which can handle the unknown and complicated environment. • Investigating an efficient multi-ship collision avoidance method enable it easy to extend. • Proposing a hardware-in-the-loop simulation environment for the AHC system. • Solving the anti-sway problem of the knuckle boom crane on an autonomous OSV. First of all, we propose a novel deep reinforcement learning (RL) algorithm to achieve effective and efficient capabilities of the path following and collision avoidance system. To perform and verify the proposed algorithm, we conducted simulations for an autonomous ship under unknown environmental disturbance iiito adjust its heading in real-time. A three-degree-of-freedom dynamic model of the autonomous ship was developed, and the Line-of-sight (LOS) guidance system was used to converge the autonomous ship to follow the predefined path. Then, a proximal policy optimization (PPO) algorithm was implemented on the problem. By applying the advanced deep RL method, in which the autonomous OSV learns the best behavior through repeated trials to determine a safe and economical avoidance behavior in various circumstances. The simulation results showed that the proposed algorithm has the capabilities to guarantee collision avoidance of moving encountered ships while ensuring following a predefined path. Also, the algorithm demonstrated that it could manage complex scenarios with various encountered ships in compliance with COLREGs and have the excellent adaptability to the unknown, sophisticated environment. Next, the AMC system includes Anti-Heave Control (AHC) and Anti-Sway Control (ASC), which is applied to install subsea equipment in regular and irregular for performance analysis. We used the proportional-integral-derivative (PID) control method and the sliding mode control method respectively to achieve the control objective. The simulation results show that heave and sway motion could be significantly reduced by the proposed control methods during the construction. Moreover, to evaluate the proposed control system, we have constructed the HILS environment for the AHC system, then conducted a performance analysis of it. The simulation results show the AHC system could be evaluated effectively within the HILS environment. We can conclude that the proposed or adopted methods solve the problems issued in autonomous system design.해양 작업 지원선 (Offshore Support Vessel: OSV)의 경우 극한의 환경에도 불구하고 출항하여 해상에서 작업을 수행해야 하는 경우가 있다. 이러한 위험에의 노출을 최소화하기 위해 자율 운항에 대한 요구가 증가하고 있다. 여기서의 자율 운항은 선박이 출발지에서 목적지까지 사람의 도움 없이 이동함을 의미한다. 자율 운항 방법은 경로 추종 방법과 충돌 회피 방법을 포함한다. 우선, 운항 및 작업 중 환경 하중 (바람, 파도, 조류 등)에 대한 고려를 해야 하고, 국제 해상 충돌 예방 규칙 (Convention of the International Regulations for Preventing Collisions at Sea, COLREGs)에 의한 선박간의 항법 규정을 고려하여 충돌 회피 규칙을 준수해야 한다. 특히 연근해의 복잡한 해역에서는 많은 선박을 자동으로 회피할 필요가 있다. 기존의 해석적인 방법을 사용하기 위해서는 선박들에 대한 정확한 시스템 모델링이 되어야 하며, 그 과정에서 경험 (experience)에 의존하는 파라미터 튜닝이 필수적이다. 또한, 회피해야 할 선박 수가 많아질 경우 시스템 모델이 커지게 되고 계산 양과 계산 시간이 늘어나 실시간 적용이 어렵다는 단점이 있다. 또한, 경로 추종 및 충돌 회피를 포함하여 자율 운항 방법을 적용하기가 어렵다. 따라서 본 연구에서는 강화 학습 (Reinforcement Learning: RL) 기법을 이용하여 기존 해석적인 방법의 문제점을 극복할 수 있는 방법을 제안하였다. 경로를 추종하는 선박 (agent)은 외부 환경 (environment)과 상호작용하면서 학습을 진행한다. State S_0 (선박의 움직임과 관련된 각종 상태) 가지는 agent는 policy (현재 위치에서 어떤 움직임을 선택할 것인가)에 따라 action A_0 (움직일 방향) 취한다. 이에 environment는 agent의 다음 state S_1 을 계산하고, 그에 따른 보상 R_0 (해당 움직임의 적합성)을 결정하여 agent에게 전달한다. 이러한 작업을 반복하면서 보상이 최대가 되도록 policy를 학습하게 된다. 한편, 해상에서 크레인을 이용한 장비의 이동이나 설치 작업 시 위험을 줄이기 위해 크레인의 거동 제어에 대한 요구가 증가하고 있다. 특히 해상에서는 선박의 운동에 의해 크레인에 매달린 물체가 상하 동요 (heave)와 크레인을 기준으로 좌우 동요 (sway)가 발생하는데, 이러한 운동은 작업을 지연시키고, 정확한 위치에 물체를 놓지 못하게 하며, 자칫 주변 구조물과의 충돌을 야기할 수 있다. 이와 같은 동요를 최소화하는 Anti-Motion Control (AMC) 시스템은 Anti-Heave Control (AHC)과 Anti-Sway Control (ASC)을 포함한다. 본 연구에서는 해양 작업 지원선에 적합한 AMC 시스템의 설계 및 검증 방법을 연구하였다. 먼저 상하 동요를 최소화하기 위해 크레인의 와이어 길이를 능동적으로 조정하는 AHC 시스템을 설계하였다. 또한, 기존의 제어 시스템의 검증 방법은 실제 선박이나 해양 구조물에 해당 제어 시스템을 직접 설치하기 전에는 그 성능을 테스트하기가 힘들었다. 이를 해결하기 위해 본 연구에서는 Hardware-In-the-Loop Simulation (HILS) 기법을 활용하여 AHC 시스템의 검증 방법을 연구하였다. 또한, ASC 시스템을 설계할 때 제어 대상이 under-actuated 시스템이기 때문에 제어하기가 매우 어렵다. 따라서 본 연구에서는 sliding mode control 알고리즘을 이용하며 다관절 크레인 (knuckle boom crane)의 관절 (joint) 각도를 제어하여 좌우 동요를 줄일 수 있는 ASC 시스템을 설계하였다.Chapter 1 Introduction 1 1.1 Background and Motivation . . . . . . . . . . . . . . . . . . . . . 1 1.2 Requirements for Autonomous Operation . . . . . . . . . . . . . 5 1.2.1 Path Following for Autonomous Ship . . . . . . . . . . . . 5 1.2.2 Collision Avoidance for Autonomous Ship . . . . . . . . . 5 1.2.3 Anti-Motion Control System for Autonomous Ship . . . . 6 1.3 Related Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.3.1 Related Work for Path Following System . . . . . . . . . 9 1.3.2 Related Work for Collision Avoidance System . . . . . . . 9 1.3.3 Related Work for Anti-Heave Control System . . . . . . . 13 1.3.4 Related Work for Anti-Sway Control System . . . . . . . 14 1.4 Configuration of Simulation Framework . . . . . . . . . . . . . . 16 1.4.1 Application Layer . . . . . . . . . . . . . . . . . . . . . . 16 1.4.2 Autonomous Ship Design Layer . . . . . . . . . . . . . . . 17 1.4.3 General Technique Layer . . . . . . . . . . . . . . . . . . 17 1.5 Contributions (Originality) . . . . . . . . . . . . . . . . . . . . . 19 Chapter 2 Theoretical Backgrounds 20 2.1 Maneuvering Model for Autonomous Ship . . . . . . . . . . . . . 20 2.1.1 Kinematic Equation for Autonomous Ship . . . . . . . . . 20 2.1.2 Kinetic Equation for Autonomous Ship . . . . . . . . . . 21 2.2 Multibody Dynamics Model for Knuckle Boom Crane of Autonomous Ship. . . 25 2.2.1 Embedding Techniques . . . . . . . . . . . . . . . . . . . . 25 2.3 Control System Design . . . . . . . . . . . . . . . . . . . . . . . . 31 2.3.1 Proportional-Integral-Derivative (PID) Control . . . . . . 31 2.3.2 Sliding Mode Control . . . . . . . . . . . . . . . . . . . . 31 2.4 Deep Reinforcement Learning Algorithm . . . . . . . . . . . . . . 34 2.4.1 Value Based Learning Method . . . . . . . . . . . . . . . 36 2.4.2 Policy Based Learning Method . . . . . . . . . . . . . . . 37 2.4.3 Actor-Critic Method . . . . . . . . . . . . . . . . . . . . . 41 2.5 Hardware-in-the-Loop Simulation . . . . . . . . . . . . . . . . . . 43 2.5.1 Integrated Simulation Method . . . . . . . . . . . . . . . 43 Chapter 3 Path Following Method for Autonomous OSV 46 3.1 Guidance System . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 3.1.1 Line-of-sight Guidance System . . . . . . . . . . . . . . . 46 3.2 Deep Reinforcement Learning for Path Following System . . . . . 50 3.2.1 Deep Reinforcement Learning Setup . . . . . . . . . . . . 50 3.2.2 Neural Network Architecture . . . . . . . . . . . . . . . . 56 3.2.3 Training Process . . . . . . . . . . . . . . . . . . . . . . . 58 3.3 Implementation and Simulation Result . . . . . . . . . . . . . . . 62 3.3.1 Implementation for Path Following System . . . . . . . . 62 3.3.2 Simulation Result . . . . . . . . . . . . . . . . . . . . . . 65 3.4 Comparison Results . . . . . . . . . . . . . . . . . . . . . . . . . 83 3.4.1 Comparison Result of PPO with PID . . . . . . . . . . . 83 3.4.2 Comparison Result of PPO with Deep Q-Network (DQN) 87 Chapter 4 Collision Avoidance Method for Autonomous OSV 89 4.1 Deep Reinforcement Learning for Collision Avoidance System . . 89 4.1.1 Deep Reinforcement Learning Setup . . . . . . . . . . . . 89 4.1.2 Neural Network Architecture . . . . . . . . . . . . . . . . 93 4.1.3 Training Process . . . . . . . . . . . . . . . . . . . . . . . 94 4.2 Implementation and Simulation Result . . . . . . . . . . . . . . . 95 4.2.1 Implementation for Collision Avoidance System . . . . . . 95 4.2.2 Simulation Result . . . . . . . . . . . . . . . . . . . . . . 100 4.3 Implementation and Simulation Result for Multi-ship Collision Avoidance Method . . . . . . . . . . . . . . . . . . . . . . . . . . 107 4.3.1 Limitations of Multi-ship Collision Avoidance Method - 1 107 4.3.2 Limitations of Multi-ship Collision Avoidance Method - 2 108 4.3.3 Implementation of Multi-ship Collision Avoidance Method 110 4.3.4 Simulation Result of Multi-ship Collision Avoidance Method 118 Chapter 5 Anti-Motion Control Method for Knuckle Boom Crane 129 5.1 Configuration of HILS for Anti-Heave Control System . . . . . . 129 5.1.1 Virtual Mechanical System . . . . . . . . . . . . . . . . . 132 5.1.2 Virtual Sensor and Actuator . . . . . . . . . . . . . . . . 138 5.1.3 Control System Design . . . . . . . . . . . . . . . . . . . . 141 5.1.4 Integrated Simulation Interface . . . . . . . . . . . . . . . 142 5.2 Implementation and Simulation Result of HILS for Anti-Heave Control System . . . . . . . . 145 5.2.1 Implementation of HILS for Anti-Heave Control System . 145 5.2.2 Simulation Result of HILS for Anti-Heave Control System 146 5.3 Validation of HILS for Anti-Heave Control System . . . . . . . . 159 5.3.1 Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . 159 5.3.2 Comparison Result . . . . . . . . . . . . . . . . . . . . . . 161 5.4 Configuration of Anti-Sway Control System . . . . . . . . . . . . 162 5.4.1 Mechanical System for Knuckle Boom Crane . . . . . . . 162 5.4.2 Anti-Sway Control System Design . . . . . . . . . . . . . 165 5.4.3 Implementation and Simulation Result of Anti-Sway Control . . . . . . . . . . . . . . 168 Chapter 6 Conclusions and Future Works 176 Bibliography 178 Chapter A Appendix 186 국문초록 188Docto

Reduction of Oscillations in Hydraulically Actuated Knuckle Boom Cranes

Doktorgradsavhandling ved Universitetet i Agder, Institutt for ingeniørvitenskap, 2016A knuckle boom crane is characterized by being a versatile machine that during operation experiences large load variations caused by the changes in position and payload. Common uses are as a mobile loader crane mounted on trucks and in offshore applications. Since their introduction the use of counterbalance valves (CBV) have been the de facto standard on load-carrying hydraulically actuated applications like the knuckle boom crane. It offers a simple and practical solution to one of the issues of mobile cranes: Controlling the load safely when lowering. By law (e.g. European Standard) the hydraulic circuit of load-carrying applications is required to contain a load holding protection device. The classical way of actuating such a crane is to use a circuit containing a pressure compensator valve and a directional control valve (DCV) in series with a CBV. This circuit is referred to as the base circuit. It is well known that this combination of valve components tends to introduce instability in the base circuit. This is mainly a problem when the controlled actuator is subjected to a negative load, because this will require the CBV to throttle the return flow. The instability presents itself as pressure oscillations in the hydraulic circuit which cause the mechanical structure to oscillate. The consequence of the oscillations is a decreased accuracy of the boom motion which create a safety risk, reduces productivity and introduces an undesirable extra fatigue load. The objective of this project was to investigate the oscillations created in the hydraulic circuit of knuckle boom cranes and reduce their severity. The effort has mainly been split in two: First, was looked into existing solutions with the focus on the ones not requiring control systems to function. This was done with reliability and robustness in mind. The investigation identified the pressure control valve (PCV) as the best commercially available solution. The use of a PCV to control the inlet flow in crane applications was rather uncharted territory. The valve, a DCV with a pressure control spool manufactured by Danfoss, has been investigated both theoretically and experimentally. A linear stability analysis has been performed with the Routh-Hurwitz stability criterion. This analysis of the valve used together with a hydraulically actuated experimental setup indicates that the combination is stable in all situations. The use of the pressure control spool in the DCV is a simple and robust solution to the stability problem of the base circuit. Not related to the PCV’s ability to reduce the oscillations the use of it in knuckle boom cranes, however, comes with certain drawbacks. The drawbacks include a load dependent dead band and a load dependent inlet flow. In order to achieve similar behavior as the normal pressure compensated DCV a closed loop control system is required. These issues are addressed in this project, where control schemes are proposed to handle them. In the second part the perspective of the search was broadened to include solutions using control systems. This has lead to the development of a novel, patent pending, concept that significantly reduces the oscillations of the base circuit. It introduces a secondary circuit where a low-pass filtered value of the load pressure is generated and fed back to the compensator of the flow supply valve. The work has demonstrated a significant improvement of stability obtained for a system with the novel concept implemented both theoretically and experimentally. The stability has been investigated both using a linear and a nonlinear model of a hydraulically actuated experimental setup. The presented novel concept circuit has the same steady state characteristics as the base circuit but without the corresponding oscillatory nature. Because the main spool of the DCV is not used for stabilising the system, the novel concept can be combined with any feedback control strategy. In this project, the novel concept is presented with linear actuators only. However,its use covers circuits with rotational actuators and CBV’s as well. The base circuit is used as a reference for comparison. Therefore, the stability of the base circuit is also investigated with a linear model

Constraint Control of a Boom Crane System

Boom cranes are among the most used cranes to lift heavy loads. Although fairly simple mechanically, from the control viewpoint this kind of crane is a nonlinear underactuated system which presents several challenges, especially when con-trolled in the presence of constraints. To solve this problem, we propose an approach based on the Explicit Reference Governor (ERG), which does not require any online optimization, thus making it computationally inexpensive. The proposed control scheme is able to steer the crane to a desired position ensuring the respect of limited joint ranges, maximum oscillation angle, and the avoidance of static obstacles.Comment: The paper was published in 37th International Symposium on Automation and Robotics in Construction (ISARC 2020

Investigaciones en las operaciones de transferencia de carga offshore, desafíos, desarrollos y nuevas fronteras

Currently, offshore operations are considered activities with high impact on the economy, which standsin direct relation to the products of great importance and value for diverse economic sectors. Thus, itbecomes necessary to implement new technologies that make the manipulation of these products fasterand easier. In this work, the authors introduce the problem in offshore cargo transfer operations. Thisproblem involves different kinds of areas: logistics, dynamics, and control are some of them. The authorspresent an approach for the last two. In the dynamic problem is presented a study on the dynamics of asuspended load connected to a crane via a mechanism with two prismatic degrees of freedom. The studiesshow the complex large-amplitude motion of the load given the visibly nonlinear behavior of the ship.Therefore, the development of a fuzzy controller was necessary to decrease oscillations and position theload in one definitive point of interest. The work presents the test results, demonstrating that this typeof manipulator in combination with an effective control strategy allows for the reduction of oscillationsin offshore activities.En la actualidad, las operaciones en alta mar se consideran actividades con alto impacto en la economía, lo cual se encuentra en relación directa con los productos de gran importancia y valor para diversos sectores económicos. Así entonces, se hace necesario implementar nuevas tecnologías que permitan más rápida y fácil manipulación de estos productos. En este trabajo, los autores presentan el problema en operaciones de transferencia de carga en alta mar. Este problema involucra diferentes tipos de áreas: logística, dinámica y control, son algunos de ellos. Los autores presentan un acercamiento para las últimas dos. En el problema de dinámica se presenta un estudio sobre la dinámica de una carga suspendida conectada a una grúa mediante un mecanismo con dos grados prismáticos de libertad. Los estudios demuestran el movimiento complejo de gran amplitud de la carga dada el comportamiento visiblemente no-lineal de la embarcación. Entonces, el desarrollo de un controlador de lógica difusa fue necesario para disminuir las oscilacionesy posicionar la carga en un punto de interés definitivo. El trabajo presenta los resultados de pruebas, demostrando que este tipo de manipulador en combinación con una estrategia efectiva de control permite la reducción de oscilaciones en actividades en alta mar