Engineering Workflow: The Process in Product Data Technology

The prevailing paradigm for enterprises in the new decade is undoubtedly speed. This enterprise view is driven by the availability of e-business technology that enables new forms of collaboration between companies. The rapid developments in e-business also have an impact on the future of engineering organizations. This paper focuses on the early phases of a product’s life cycle, i.e. between initial concept and release to manufacturing. New engineering workflow capabilities are presented, that have been tailored to speed up the engineering of new products

An extensible product structure model for product lifecycle management in the make-to-order environment

This paper presents a product structure model with a semantic representation technique that make the product structure extensible for developing product lifecycle management (PLM) systems that is flexible for make-to-order environment. In the make-to-order business context, each product could have a number of variants with slightly different constitutions to fulfill different customer requirements. All the variants of a family have common characteristics and each variant has its specific features. A master-variant pattern is proposed for building the product structure model to explicitly represent common characteristics and specific features of individual variants. The model is capable of enforcing the consistency of a family structure and its variant structure, supporting multiple product views, and facilitating the business processes. A semantic representation technique is developed that enables entity attributes to be defined and entities to be categorized in a neutral and semantic format. As a result, entity attributes and entity categorization can be redefined easily with its configurable capability for different requirements of the PLM systems. An XML-based language is developed for semantically representing entities and entity categories. A prototype as a proof-of-concept system is presented to illustrate the capability of the proposed extensible product structure model

Integrated product relationships management : a model to enable concurrent product design and assembly sequence planning

The paper describes a novel approach to product relationships management in the context of concurrent engineering and product lifecycle management (PLM). Current industrial practices in product data management and manufacturing process management systems require better efficiency, flexibility, and sensitivity in managing product information at various levels of abstraction throughout its lifecycle. The aim of the proposed work is to manage vital yet complex and inherent product relationship information to enable concurrent product design and assembly sequence planning. Indeed, the definition of the product with its assembly sequence requires the management and the understanding of the numerous product relationships, ensuring consistency between the product and its components. This main objective stresses the relational design paradigm by focusing on product relationships along its lifecycle. This paper gives the detailed description of the background and models which highlight the need for a more efficient PLM approach. The proposed theoretical approach is then described in detail. A separate paper will focus on the implementation of the proposed approach in a PLM-based application, and an in-depth case study to evaluate the implementation of the novel approach will also be given

Design Concepts for Automating Maintenance Instructions

This research task was performed under the Technology for Readiness and Sustainment (TRS) contract (F33615-99-D-6001) for the Air Force Research Laboratory (AFRL), Sustainment Logistics Branch (HESS) at Wright-Patterson AFB, OH. The period of performance spanned one year starting 29 January 1999. The objective of this task was to develop and demonstrate a framework that can support the automated validation and verification of aircraft maintenance Technical Orders (TOs). The research team examined all stages ofTO generation to determine which tasks most warranted further research. From that investigation, validation and verification of appropriate, safe, and correct procedure steps emerged as the primary research target. This process would be based on available computer-aided design (CAD) data, procedure step ordering from existing sources, and human models. This determination was based on which tasks could yield the greatest impact on the authoring process and offer the greatest potential economic benefits. The team then developed a research roadmap and outlined specific technologies to be addressed in possible subsequent Air Force research tasks. To focus on the potential technology integration of the validation and verification component into existing or future TO generation procedures, we defined a demonstration scenario. Using the Front Uplock Hook assembly from an F/A-18 as the subject, we examined task procedure steps and failures that could be exposed by automated validation tools. These included hazards to personnel, damage to equipment, and incorrect disassembly order. Using the Parameterized Action Representation (PAR) developed on previous projects for actions and equipment behaviors, we characterized procedure steps and their positive and negative consequences. Finally, we illustrated a hypothetical user interface extension to a typical Interactive Electronic Technical Manual (IETM) authoring system to demonstrate how this process might appear to the TO author

A Design Environment for Product Knowledge Management and Data Exchange

This paper reports on a distributed design environment under development for product knowledge management and information exchange. The system is able to use the company’s existing base of knowledge and to push the manufacturing knowledge higher up into the design chain to reduce the need for costly and time consuming reworks and engineering changes. The design environment uses a knowledge based system Protégé and enables data/knowledge exchange through International Standards for Product Model Exchange (ISO STEP) and the Resource Description Framework

Efficiency improvement of product definition and verification through Product Lifecycle Management

The correct and complete geometrical definition of a product is nowadays a critical activity for most companies. To solve this problem, ISO has launched the GPS, Geometrical Product Specifications and Verification, with the goal of consistently and completely describe the geometric characteristics of the products. With this project, it is possible to define a language of communication between the various stages of the product lifecycle based on "operators": these are an ordered set of mathematical operations used for the definition of the products. However, these theoretical and mathematical concepts require a level of detail and completeness of the information hardly used in usual industrial activities. Consequently in industrial practice the definition and verification of products appears to be a slow process, error-prone and difficult to control. Product Lifecycle Management (PLM) is the activity of managing the company's products throughout their lifecycle in the most efficient way. PLM describes the engineering aspects of the products, ensuring the integrity of product definition, the automatic update of the product information and then aiding the product to fulfil with international standards. Despite all these benefits, the concepts of PLM are not yet fully understood in industry and they are difficult to implement for SME's. A first objective of this research is to develop a model to depict and understand processes. This representation is used as a tool during the application of a case study of a whole set of a GPS standards for one type of tolerance. This procedure allows the introduction of the GPS principles and facilitates its implementation within a PLM process. Until now, PLM is presented on isolated aspects without the necessary holistic approach. Furthermore, industry needs people able to operate in PLM context, professional profiles that are not common on the market. There is therefore an educational problem; besides the technical knowledge, the new profile of engineers must be also familiar with the PLM philosophy and instruments to work effectively in a team. With the aim of solving this problem, this thesis presents a PLM solution that gives the guidelines for a correct understanding of these topic

UML Based Specifications of PDM Product Structure and Workflow

International audienceThe paper deals with the use of UML approach for the specification of a PDM system. A PDM enables the management of the product data about its entire lifecycle. The main goal of the paper is to highlight the added value of in using an object-oriented approach to modelling and implementing a PDM in a business case study. The chosen object-oriented approach and the used UML diagrams for themodelling and integration of product, process, and resource data is detailed for a turboprop aircraft project

Advanced Tools and Technologies for Collaborative Product Development and Knowledge Management

The shortcomings of the current state-of-the-art in distributed / collaborative product development of engineering products from concept to production are: A lack of an integrated interface for the full spectrum of functions needed by complex conceptual design for manufacture and assembly; and management and re-use of concept design knowledge within an integrated design environment. Recommendations are given on the integration of these disparate technologies for the benefit of collaborative work teams to enable them to use a seamlessly integrated interface to develop, review, analyse and reuse engineering and manufacturing knowledge and models within the enterprise and the supply chain. A proposed methodology and a functional description of such a system is presented. The system utilises the Protégé-2000 expert system on top of the Windchill data management / collaboration software. International Standard for the Exchange of Product model data – STEP is to be used for machining feature definition