Robust Antiwindup Compensation for High-Precision Tracking of a Piezoelectric Nanostage

Ultrahigh-precision tracking in nanomanipulations poses major challenges for mechanical design as well as servo control, due to the general confliction between the precision requirement and large stroke tracking. The situation is further complicated by input saturation, which is almost inevitable for microactuators. This paper presents a novel control architecture combining a parallel internal-model-based tracking design and a robust antiwindup control structure, such that asymptotic tracking can be achieved for nanoservo systems in the presence of saturation nonlinearity and model uncertainties. For the augmented system with internal-model dynamics, an I/O-based equivalent representation from control (free of saturation) to system output is derived by incorporating the dead-zone nonlinearity, saturation compensation blocks, as well internal-model units. The robustness condition on the saturation compensator is also derived based on the sector bound criterion and an H∞-optimal design is developed accordingly. The proposed robust antiwindup tracking control architecture is deployed on a customize-designed nanostage driven by a piezoelectric (PZT) actuator, where numerical simulations and real-time experiments demonstrate excellent tracking performance and saturation compensation capability, achieving tracking precision error less than 0.23%. © 1982-2012 IEEE

Modeling and Control of Piezoelectric Actuators

Piezoelectric actuators (PEAs) utilize the inverse piezoelectric effect to generate fine displacement with a resolution down to sub-nanometers and as such, they have been widely used in various micro- and nanopositioning applications. However, the modeling and control of PEAs have proven to be challenging tasks. The main difficulties lie in the existence of various nonlinear or difficult-to-model effects in PEAs, such as hysteresis, creep, and distributive vibration dynamics. Such effects can seriously degrade the PEA tracking control performances or even lead to instability. This raises a great need to model and control PEAs for improved performance. This research is aimed at developing novel models for PEAs and on this basis, developing model-based control schemes for the PEA tracking control taking into account the aforementioned nonlinear effects. In the first part of this research, a model of a PEA for the effects of hysteresis, creep, and vibration dynamics was developed. Notably, the widely-used Preisach hysteresis model cannot represent the one-sided hysteresis of PEAs. To overcome this shortcoming, a rate-independent hysteresis model based on a novel hysteresis operator modified from the Preisach hysteresis operator was developed, which was then integrated with the models of creep and vibration dynamics to form a comprehensive model for PEAs. For its validation, experiments were carried out on a commercially-available PEA and the results obtained agreed with those from model simulations. By taking into account the linear dynamics and hysteretic behavior of the PEA as well as the presliding friction between the moveable platform and the end-effector, a model of the piezoelectric-driven stick-slip (PDSS) actuator was also developed in the first part of the research. The effectiveness of the developed model was illustrated by the experiments on the PDSS actuator prototyped in the author's lab. In the second part of the research, control schemes were developed based on the aforementioned PEA models for tracking control of PEAs. Firstly, a novel PID-based sliding mode (PIDSM) controller was developed. The rational behind the use of a sliding mode (SM) control is that the SM control can effectively suppress the effects of matched uncertainties, while the PEA hysteresis, creep, and external load can be represented by a lumped matched uncertainty based on the developed model. To solve the chattering and steady-state problems, associated with the ideal SM control and the SM control with boundary layer (SMCBL), the novel PIDSM control developed in the present study replaces the switching control term in the ideal SM control schemes with a PID regulator. Experiments were carried out on a commercially-available PEA and the results obtained illustrate the effectiveness of the PIDSM controller, and its superiorities over other schemes of PID control, ideal SM control, and the SMCBL in terms of steady state error elimination, chattering suppression, and tracking error suppression. Secondly, a PIDSM observer was also developed based on the model of PEAs to provide the PIDSM controller with state estimates of the PEA. And the PIDSM controller and the PIDSM observer were combined to form an integrated control scheme (PIDSM observer-controller or PIDSMOC) for PEAs. The effectiveness of the PIDSM observer and the PIDSMOC were also validated experimentally. The superiority of the PIDSMOC over the PIDSM controller with σ-β filter control scheme was also analyzed and demonstrated experimentally. The significance of this research lies in the development of novel models for PEAs and PDSS actuators, which can be of great help in the design and control of such actuators. Also, the development of the PIDSM controller, the PIDSM observer, and their integrated form, i.e., PIDSMOC, enables the improved performance of tracking control of PEAs with the presence of various nonlinear or difficult-to-model effects

A novel actuator controller: delivering a practical solution to realization of active-truss-based morphing wings

A novel actuator controller is proposed in this paper for active-truss-based morphing wings (ATBMWs). An ATBMW is a new type of smart structure capable of smooth and continuous profile change, and has the potential to provide better stealth and aerodynamic performance over airfoils with discrete control surfaces. However, the sophisticated ATBMW framework and large amount of highly interacted actuators make it difficult to obtain the overall rigid-body dynamics of the wing for controller design and inconvenient to tune controllers on board. The focus of this study is, thus, to solve the aforementioned problems by developing an actuator-level control scheme that does not rely on the wing rigid-body dynamics and on-board tuning. The linear-quadratic-Gaussian (LQG) controller is adopted for actuator trajectory tracking, and a novel unknown-input estimator (UIE) is devised to handle unmodeled dynamics. By integrating the UIE with the LQG algorithm, a new tracking controller with enhanced tolerance to uncertainties is constructed. It is shown in simulations and experiments on an ATBMW prototype that the proposed UIE-integrated LQG controller can be designed simply using the known actuator dynamics without on-board tuning, and superior trajectory tracking of actuators was observed despite the presence of unmodeled dynamics and exogenous disturbances.Difan Tang, Lei Chen, Eric Hu, and Zhao F. Tia

Study and Development of Mechatronic Devices and Machine Learning Schemes for Industrial Applications

Obiettivo del presente progetto di dottorato è lo studio e sviluppo di sistemi meccatronici e di modelli machine learning per macchine operatrici e celle robotizzate al fine di incrementarne le prestazioni operative e gestionali. Le pressanti esigenze del mercato hanno imposto lavorazioni con livelli di accuratezza sempre più elevati, tempi di risposta e di produzione ridotti e a costi contenuti. In questo contesto nasce il progetto di dottorato, focalizzato su applicazioni di lavorazioni meccaniche (e.g. fresatura), che includono sistemi complessi quali, ad esempio, macchine a 5 assi e, tipicamente, robot industriali, il cui utilizzo varia a seconda dell’impiego. Oltre alle specifiche problematiche delle lavorazioni, si deve anche considerare l’interazione macchina-robot per permettere un’efficiente capacità e gestione dell’intero impianto. La complessità di questo scenario può evidenziare sia specifiche problematiche inerenti alle lavorazioni (e.g. vibrazioni) sia inefficienze più generali che riguardano l’impianto produttivo (e.g. asservimento delle macchine con robot, consumo energetico). Vista la vastità della tematica, il progetto si è suddiviso in due parti, lo studio e sviluppo di due specifici dispositivi meccatronici, basati sull’impiego di attuatori piezoelettrici, che puntano principalmente alla compensazione di vibrazioni indotte dal processo di lavorazione, e l’integrazione di robot per l’asservimento di macchine utensili in celle robotizzate, impiegando modelli di machine learning per definire le traiettorie ed i punti di raggiungibilità del robot, al fine di migliorarne l’accuratezza del posizionamento del pezzo in diverse condizioni. In conclusione, la presente tesi vuole proporre soluzioni meccatroniche e di machine learning per incrementare le prestazioni di macchine e sistemi robotizzati convenzionali. I sistemi studiati possono essere integrati in celle robotizzate, focalizzandosi sia su problematiche specifiche delle lavorazioni in macchine operatrici sia su problematiche a livello di impianto robot-macchina. Le ricerche hanno riguardato un’approfondita valutazione dello stato dell’arte, la definizione dei modelli teorici, la progettazione funzionale e l’identificazione delle criticità del design dei prototipi, la realizzazione delle simulazioni e delle prove sperimentali e l’analisi dei risultati.The aim of this Ph.D. project is the study and development of mechatronic systems and machine learning models for machine tools and robotic applications to improve their performances. The industrial demands have imposed an ever-increasing accuracy and efficiency requirement whilst constraining the cost. In this context, this project focuses on machining processes (e.g. milling) that include complex systems such as 5-axes machine tool and industrial robots, employed for various applications. Beside the issues related to the machining process itself, the interaction between the machining centre and the robot must be considered for the complete industrial plant’s improvement. This scenario´s complexity depicts both specific machining problematics (e.g. vibrations) and more general issues related to the complete plant, such as machine tending with an industrial robot and energy consumption. Regarding the immensity of this area, this project is divided in two parts, the study and development of two mechatronic devices, based on piezoelectric stack actuators, for the active vibration control during the machining process, and the robot machine tending within the robotic cell, employing machine learning schemes for the trajectory definition and robot reachability to improve the corresponding positioning accuracy. In conclusion, this thesis aims to provide a set of solutions, based on mechatronic devices and machine learning schemes, to improve the conventional machining centre and the robotic systems performances. The studied systems can be integrated within a robotic cell, focusing on issues related to the specific machining process and to the interaction between robot-machining centre. This research required a thorough study of the state-of-the-art, the formulation of theoretical models, the functional design development, the identification of the critical aspects in the prototype designs, the simulation and experimental campaigns, and the analysis of the obtained results

Nonlinear control of an exoskeleton seven degrees of freedom robot to realize an active and passive rehabilitation tasks

This doctoral thesis proposes the developments of an exoskeleton robot used to rehabilitate patients with upper-limb impairment, named ETS-MARSE robot. The developments included in this work are the design, and validation of a kinematic inverse solution and nonlinear control strategy for an upper limb exoskeleton robot. These approaches are used in passive and active rehabilitation motion in presence of dynamics and kinematics uncertainties and unexpected disturbances. Considering the growing population of post-stroke victims, there is a need to improve accessibility to physiotherapy by using the modern robotic rehabilitation technology. Recently, rehabilitation robotics attracted a lot of attention from the scientific community since it is able to overcome the limitations of conventional physical therapy. The importance of the rehabilitation robot lies in its ability to provide intensive physiotherapy for a long period time. The measured data of the robot allows the physiotherapist to accurately evaluate the patient’s performance. However, these devices are still part of an emerging area and present many challenges compared to the conventional robotic manipulators, such as the high nonlinearity, dimensional (high number of DOFs) and unknown dynamics (uncertainties). These limitations are provoked due to their complex mechanical structure designed for human use, the types of assistive motion, and the sensitivity of the interaction with a large diversity of human wearers. As a result, these conditions make the robot system vulnerable to dynamic uncertainties and external disturbances such as saturation, friction forces, backlash, and payload. Likewise, the interaction between human and the exoskeleton make the system subjected to external disturbances due to different physiological conditions of the subjects like the different weight of the upper limb for each subject. During a rehabilitation movement, the nonlinear uncertain dynamic model and external forces can turn into unknown function that can affect the performance of the exoskeleton robot. The main challenges addressed in this thesis are firstly to design a human inverse kinematics solution to perform a smooth movement similar to natural human movement (human-like motion). Secondly, to develop controllers characterized by a high-level of robustness and accuracy without any sensitivity to uncertain nonlinear dynamics and unexpected disturbances. This will give the control system more flexibility to handle the uncertainties and parameters’ variation in different modes of rehabilitation motion (passive and active)