Scaled bilateral teleoperation using discrete-time sliding mode controller

In this paper, the design of a discrete-time slidingmode controller based on Lyapunov theory is presented along with a robust disturbance observer and is applied to a piezostage for high-precision motion. A linear model of a piezostage was used with nominal parameters to compensate the disturbance acting on the system in order to achieve nanometer accuracy. The effectiveness of the controller and disturbance observer is validated in terms of closed-loop position performance for nanometer references. The control structure has been applied to a scaled bilateral structure for the custom-built telemicromanipulation setup. A piezoresistive atomic force microscope cantilever with a built-in Wheatstone bridge is utilized to achieve the nanonewtonlevel interaction forces between the piezoresistive probe tip and the environment. Experimental results are provided for the nanonewton-range force sensing, and good agreement between the experimental data and the theoretical estimates has been demonstrated. Force/position tracking and transparency between the master and the slave has been clearly demonstrated after necessary scalin

Modeling and optimal force control of a nonlinear electrostatic microgripper.

International audienceMicrogrippers with integrated force sensors are very efficient tools for dexterous manipulation of objects in the microworld (size less than 100 µm). In this paper, we first propose a modeling approach of a nonlinear electrostatic microgripper with integrated force sensor while handling calibrated micro-glass balls of 80 µm diameter. Limit of the linear operating range of the microgripper is investigated and a nonlinear model is proposed and validated experimentally for large displacements. We then propose the design of an optimal force feedback controller to ensure reliable handling operations with appropriate gripping forces. To overcome the limitation caused by the low signal to noise ratio provided by the sensor, a Kalman filter is used to estimate the states of the process from noise measurements. The control law is implemented and validated using real time experiments for 10 µN gripping force reference with a noise level (peak-to-peak magnitude of the noise) reaching 8 µN in the worst case. The effectiveness of the optimal filter is proven by comparison with external interferometric measurements

Pseudo-elastic Flexure-Hinges in Robots for Micro Assembly

The increasing tendency of products towards miniaturization makes the substitution of conventional hinges to flexure hinges necessary, since they can be manufactured almost arbitrarily small. On account of their multiple advantages like no backlash, no slip-stick-effects and no friction, their application is especially reasonable in high-precision robots for micro assembly. Particular pseudo-elastic shape memory alloys offer themselves as material for flexure hinges. Since flexible joints gain their mobility exclusively via the elastic deformation of matter, the attainable angle of rotation is strongly limited when using conventional metallic materials with approximately 0.4% maximal elastic strain. Using pseudo-elastic materials, with up to 15% elastic strain, this serious disadvantage of flexure hinges can be avoided. A further problem of flexible joints is their kinematic behavior since they do not behave exactly like conventional rotational joints. In order to examine the kinematics of the hinges an experimental set-up was developed whereby good compliance with theoretical computed values could be achieved. A three (+1) degree of freedom parallel robot with integrated flexure hinges is investigated showing its kinematic deviations to its rigid body model. The data of the kinematic model of the flexible joint can then be implemented into the control of this compliant mechanism in order to gain not only a higher repeatability but also a good absolute accuracy over the entire working space

Recursive Least Squares Filtering Algorithms for On-Line Viscoelastic Characterization of Biosamples

The mechanical characterization of biological samples is a fundamental issue in biology and related fields, such as tissue and cell mechanics, regenerative medicine and diagnosis of diseases. In this paper, a novel approach for the identification of the stiffness and damping coefficients of biosamples is introduced. According to the proposed method, a MEMS-based microgripper in operational condition is used as a measurement tool. The mechanical model describing the dynamics of the gripper-sample system considers the pseudo-rigid body model for the microgripper, and the Kelvin–Voigt constitutive law of viscoelasticity for the sample. Then, two algorithms based on recursive least square (RLS) methods are implemented for the estimation of the mechanical coefficients, that are the forgetting factor based RLS and the normalised gradient based RLS algorithms. Numerical simulations are performed to verify the effectiveness of the proposed approach. Results confirm the feasibility of the method that enables the ability to perform simultaneously two tasks: sample manipulation and parameters identification

Development of novel micropneumatic grippers for biomanipulation

Microbjects with dimensions from 1 μm to 1 mm have been developed recently for different aspects and purposes. Consequently, the development of handling and manipulation tools to fulfil this need is urgently required. Micromanipulation techniques could be generally categorized according to their actuation method such as electrostatic, thermal, shape memory alloy, piezoelectric, magnetic, and fluidic actuation. Each of which has its advantage and disadvantage. The fluidic actuation has been overlooked in MEMS despite its satisfactory output in the micro-scale. This thesis presents different families of pneumatically driven, low cost, compatible with biological environment, scalable, and controllable microgrippers. The first family demonstrated a polymeric microgripper that was laser cut and actuated pneumatically. It was tested to manipulate microparticles down to 200 microns. To overcome the assembly challenges that arise in this family, the second family was proposed. The second family was a micro-cantilever based microgripper, where the device was assembled layer by layer to form a 3D structure. The microcantilevers were fabricated using photo-etching technique, and demonstrated the applicability to manipulate micro-particles down to 200 microns using automated pick-and-place procedure. In addition, this family was used as a tactile-detector as well. Due to the angular gripping scheme followed by the above mentioned families, gripping smaller objects becomes a challenging task. A third family following a parallel gripping scheme was proposed allowing the gripping of smaller objects to be visible. It comprises a compliant structure microgripper actuated pneumatically and fabricated using picosecond laser technology, and demonstrated the capability of gripping microobject as small as 100 μm microbeads. An FEA modelling was employed to validate the experimental and analytical results, and excellent matching was achieved

Force Sensing and Control in Micromanipulation

Ph.DDOCTOR OF PHILOSOPH

Digital microrobotics based on bistable modules : Design of compliant bistable structures.

International audienceIn the context of micromanipulation and microassembly, we propose in this paper a new type of microrobot based on bistable modules : digital microrobots. This concept consists in building a monolithic microrobot using microfabrication technology without anay assembly. It gets over the difficulties of traditional microrobots : non linear control, integration of sensors, noise, etc... Each module contains a bistable structure and actuators. No external energy input is needed to maintain the structure in a stable position. This opens a paradigm in the microrobotics field allowing the design of various kinematics adapted to the microworld

Overview of microgrippers and design of a micro-manipulation station based on a MMOC microgripper

International audienceThis paper deals with an overview of recent microgrippers. As the end-effectors of micromanipulation systems, microgrippers are crucial point of such systems for their efficiency and their reliability. The performances of current microgrippers are presented and offer a stroke extending from 50 m to approximately 2mm and a maximum forces varying from 0,1mN to 600 mN. Then, micromanipulation system based on a piezoelectric microgripper and a SCARA robot is presented

Affordable flexible hybrid manipulator for miniaturised product assembly

Miniaturised assembly systems are capable of assembling parts of a few millimetres in size with an accuracy of a few micrometres. Reducing the size and the cost of such a system while increasing its flexibility and accuracy is a challenging issue. The introduction of hybrid manipulation, also called coarse/fine manipulation, within an assembly system is the solution investigated in this thesis. A micro-motion stage (MMS) is designed to be used as the fine positioning mechanism of the hybrid assembly system. MMSs often integrate compliant micro-motion stages (CMMSs) to achieve higher performances than the conventional MMSs. CMMSs are mechanisms that transmit an output force and displacement through the deformation of their structure. Although widely studied, the design and modelling techniques of these mechanisms still need to be improved and simplified. Firstly, the linear modelling of CMMSs is evaluated and two polymer prototypes are fabricated and characterised. It is found that polymer based designs have a low fabrication cost but not suitable for construction of a micro-assembly system. A simplified nonlinear model is then derived and integrated within an analytical model, allowing for the full characterisation of the CMMS in terms of stiffness and range of motion. An aluminium CMMS is fabricated based on the optimisation results from the analytical model and is integrated within an MMS. The MMS is controlled using dual-range positioning to achieve a low-cost positioning accuracy better than 2µm within a workspace of 4.4×4.4mm2. Finally, a hybrid manipulator is designed to assemble mobile-phone cameras and sensors automatically. A conventional robot manipulator is used to pick and place the parts in coarse mode while the aluminium CMMS based MMS is used for fine alignment of the parts. A high-resolution vision system is used to locate the parts on the substrate and to measure the relative position of the manipulator above MMS using a calibration grid with square patterns. The overall placement accuracy of the assembly system is ±24µm at 3σ and can reach 2µm, for a total cost of less than £50k, thus demonstrating the suitability of hybrid manipulation for desktop-size miniaturised assembly systems. The precision of the existing system could be significantly improved by making the manipulator stiffer (i.e. preloaded bearings…) and adjustable to compensate for misalignment. Further improvement could also be made on the calibration of the vision system. The system could be either scaled up or down using the same architecture while adapting the controllers to the scale.Engineering and Physical Sciences Research Council (EPSRC

Gain scheduled control strategies for a nonlinear electrostatic microgripper: Design and real time implementation

International audienceThis paper deals with the accurate and fast positioning control of a nonlinear electrostatically actuated microgripper. Considering the importance of nonlinearities, performances are achieved through the design of gain scheduled controllers. To this end, a nonlinear model of the studied system is proposed and is reformulated into a polynomial LPV (Linear Parameter Varying) model. Controllers are designed considering the particular polynomial parametric dependence of the LPV model. In a first instance, a controller is synthesized using an affine LPV descriptor representation of the system and LMI (Linear Matrix Inequality) constraints. In a second instance, to deal with real time implementation constraints, a second controller is designed based on an iterative procedure using the eigenstructure assignment methodology and a worst case analysis. For embedded applications, requiring simplecontroller structures, we show experimentally the interest of the iterative procedure which can achieve good results relatively with the ones obtained using recent advances of robust controllers based on LMI conditions