Modular switched reluctance machines to be used in automotive applications

In the last decades industry, including also that of electrical machines and drives, was pushed near to its limits by the high market demands and fierce competition. As a response to the demanding challenges, improvements were made both in the design and manufacturing of electrical machines and drives. One of the introduced advanced technological solutions was the modular construction. This approach enables on a hand easier and higher productivity manufacturing, and on the other hand fast repairing in exploitation. Switched reluctance machines (SRMs) are very well fitted for modular construction, since the magnetic insulation of the phases is a basic design requirement. The paper is a survey of the main achievements in the field of modular electrical machines, (especially SRMs), setting the focus on the machines designed to be used in automotive applications

A segmented rotor type switched reluctance machine for BSGs of hybrid electric vehicles: Concept, design and analysis

© 2017 IEEE. This paper proposes a novel 16/10 segmented rotor switched reluctance machine (SSRM) for belt-driven starter generators (BSGs) of hybrid electric vehicles. The stator of proposed SSRM consists of two types of stator poles: exciting pole and auxiliary pole, and the rotor of proposed SSRM is made up of a series of discrete segments. Firstly, the concept of the conventional SRM and proposed machine is presented. Secondly, the design rules of proposed SSRM are described. Finally, the finite element method (FEM) is employed to get the static characteristics of the proposed SSRM, including the magnetic flux distribution, magnetic flux density, inductance characteristic, torque characteristic and continuous torque. Result shows that the torque ripple of proposed SSRM is low

Comparison of torque characteristics for a novel segmented and a conventional switched reluctance motors

© 2017 IEEE. The extensive applications of switched reluctance motor (SRM) have been limited due to its drawback of torque ripple. Thus, the reduction of torque ripple is an important problem in studying the SRM. A novel 16/10 segmented SRM (SSRM) is proposed in this paper. The proposed SSRM performs well in terms of torque ripple and tolerant-fault characteristic. The stator of the proposed structure is constructed from exciting and auxiliary stator poles, while the rotor consists of a series of discrete segments. Moreover, the torque ripple is evaluated by comparing with the conventional 8/6 SRM. Finally, the tolerant-fault characteristic of the proposed SSRM and conventional SRM are compared as well. The finite element method (FEM) is employed to demonstrate the prominent advantages of static and dynamic characteristics of the proposed SSRM

Rotary Switched Reluctance Actuator: A Review On Design Optimization And Its Control Methods

A switched reluctance actuator (SRA) is a type of electromagnetic stepper actuator that is gaining popularity for its simple and rugged construction, ability of extremely high-speed operation and hazard-free operation. SRA gained supremacy over permanent magnet actuators due to the fact that its building material are relatively low cost compared to the expensive and rare permanent magnets. SRA is already making its debut in automotive, medical and high precision applications. However, many parties are still oblivious to this new age actuator. This paper reviews the latest literature in terms of journal articles and conference proceedings regarding the different design parameters and control method of SRA. The impact of the parameters on the performance of SRA are discussed in details to provide valuable insight. This paper also discussed the advantages of various novel SRA structure designs that prove to be a huge contribution to the future technology. It is found that several design parameters such as the air gap when kept minimum, increases torque value; while increasing number of phases in SRA minimizes torque ripples. Increased stator and rotor arc angles will increase torque, not to mention a larger excitation current can also achieve the same effect. Researches are often done through Finite Element Method (FEM) analysis to verify the optimized design parameters before fabrication, whilst experimental procedures are executed to verify the simulation results. To ensure smooth phase switching and improved torque output, intelligent controllers are employed in speed control and direct torque control (DTC) methods of SRA

Rotor shape multi-level design optimization for double-stator permanent magnet synchronous motors

This research presents a rotor shape multi-level-objective optimization designed to reduce the mechanical stress distribution in the rotor core of a double-stator permanent magnet synchronous motor. The second objective is weight minimization performed via a response surface methodology (RSM) with a uniform precision central composite design (UP-CCD) function. The optimal operation point, with a substantial population size, is reached using a Monto Carlo algorithm on the fitted model. The goodness-of-fit for the model is evaluated based on the modified Akaike information criterion (AICc) and the Bayesian information criterion (BIC) with a linear regression approach. To achieve these goals, a multi-level design procedure is proposed for the first time in machine design engineering. All the electromagnetic forces of the machine such as normal, tangential, and centrifugal forces are calculated using 3-D transient finite element analysis (FEA). The outcome of the proposed rotor core optimization shows that the finalized shape of the studied core has significantly smaller weight and mechanical stress, while the electromagnetic performance of the machine has remained consistent with a pre-optimized machine.Peer ReviewedPostprint (author's final draft

Study on segmented-rotor switched reluctance motors with different rotor pole numbers for bsg system of hybrid electric vehicles

© 1967-2012 IEEE. This paper investigates the design principles and performance optimization for segmented-rotor switched reluctance motors (SRSRMs) with different rotor pole numbers for belt-driven starter generators of hybrid electric vehicles. For the design principles, several constraints are derived for the numbers of stator and rotor poles, the dimensions, and the number of winding turns. Two SRSRMs with 16/10 and 16/14 stator/rotor poles are presented according to these principles. For the performance optimization, the two motors are optimized individually for maximizing the torque. To evaluate the effect of different segmented-rotor numbers, the overall performances of the two SRSRMs are investigated and compared. It is found that the 16/14 SRSRM has higher flux linkage and static torque. The 16/14 SRSRM exhibits higher torque and lower torque ripple at low speed operation, whereas at high speed, the 16/10 SRSRM performs better in terms of torque and power densities. Compared with the 16/14 SRSRM, the 16/10 SRSRM has higher final steady speed under the same startup condition. The 16/10 SRSRM can achieve higher steady speed under starter mode and provide higher generated power under braking mode. Moreover, the 16/10 SRSRM exhibits higher efficiency in the most feasible speed range, especially in high speed range, and it has wider high-efficiency area. Finally, a 16/10 SRSRM is prototyped and tested to validate the simulation results

Torque Analysis and Dynamic Performance Improvement of a PMSM for EVs by Skew Angle Optimization

© 2018 IEEE. In this paper, a permanent magnet synchronous machine (PMSM) for electric vehicles (EVs) is studied. Since EVs need to face some low speed road conditions, it is necessary to drive the machine to maintain a stable torque at low speed. The stator skew slot is often adopted to reduce torque ripple; however, it declines the output torque at same time. Besides, the difference between positive rotation performance and negative rotation performance, which caused by the skew slot are often ignored. Through the finite element analysis, the cogging torque and dynamic performance of the PMSM at different skew angle are studied. Moreover, the different influence of slot skew angle on positive and negative rotation performance is studied. Then, the optimum skew angle of the PMSM is studied through comprehensive consideration. Finally, the cogging torque of the prototype is verified to be less than 2 N·m through the experiment

Comparison of interior permanent magnet synchronous machines for a high-speed application

Permanent Magnet machines have been increasingly used in high-speed applications due to the advantages they offer such as higher efficiency, output torque and, output power. This dissertation discusses the electrical and magnetic design of permanent magnet machines and the design and analysis of two 10 kW, 30000 rpm Interior Permanent Magnet (IPM) machines. This dissertation consists of two parts: the first part discusses high-speed machine topologies, and in particular the permanent magnet machine. Trends, advantages, disadvantages, recent developments, etc. are discussed and conclusions are made. The second part presents the design, analysis and testing of interior permanent magnet machines for a high-speed application. The machines are designed from first principles and are simulated using Ansys Maxwell software to understand the finite element analysis. In order to obtain a fair comparison between the machines, the required output criteria was used as the judging criteria (10kW, 30000 rpm). As a result, the rotor diameter, stator diameter, airgap length, and stack length were kept the same for both machines. The winding configuration was set as distributed windings, however the number of turns and other details were kept flexible in order to be able to obtain the best design for each machine. Similarly, the magnet volume was kept flexible as this could be used as a comparison criteria relating to the cost of the machines. The two IPM topologies are compared with respect to their torque, magnetic field, airgap flux, core loss, efficiency, and cost. The radial IPM produces a smoother torque output, with lower torque ripple, and has lower losses compared to the circumferential IPM which produces a higher torque and power output. Furthermore, the circumferential IPM also experiences much higher torque ripple and core losses, both of which are highly undesirable characteristics for high-speed machines. In addition, the circumferential IPM has a much more complex manufacturing process compared to the radial IPM which would significantly increase the cost of prototyping the machine, thus the radial IPM was selected for prototyping and brief experimental analysis. The radial IPM has been experimentally tested under no-load conditions. These results were successfully compared to the simulated and analytical results to show correlation between the design and experimental process. Potential areas of further work may include conducting detailed loss analysis to understand the effects that changing various design parameters has on the core loss and overall performance. Detailed thermal and mechanical analysis of the machines may also result in interesting conclusions that would alter the design of the machine to make it more efficient

MPTC for PMSMs of EVs with Multi-Motor Driven System Considering Optimal Energy Allocation

© 1965-2012 IEEE. This paper presents a compound propulsion system with a high-speed permanent-magnet synchronous motor (PMSM) and two in-wheel motors for electric vehicles (EVs). In this paper, the longitudinal dynamic model of EVs is first presented. Then traction distribution ratio \alpha is introduced to express the traction distribution between the front and the rear axles. Moreover, the function of power consumption concerned with the traction distribution ratio \alpha is established. Therefore, the \alpha that minimizes the power consumption function is selected as the optimal traction distribution ratio. To improve the performance of motor controllers, the model predictive torque control (MPTC) method is employed for high-speed and in-wheel motor drives. Experimental comparison with field-oriented control (FOC) shows the advantages of MPTC in dynamic response. Finally, experimental comparisons and hardware-in-loop (HiL) tests are presented to verify the MPTC method and the proposed energy allocation method, respectively

High-speed electrical machines: technologies, trends and developments

This paper reviews the current technologies used in high speed electrical machines, through an extensive survey of different topologies developed and built in industry as well as in academia for several applications. Developments in materials and components including electrical steels and copper alloys are discussed, and their impact on the machines’ operating physical boundaries is investigated. The main application areas pulling the development of high speed machines are also reviewed in an effort to better understand the typical performance requirements