High Quality Factor Silicon Cantilever Driven by PZT Actuator for Resonant Based Mass Detection

A high quality factor (Q-factor) piezoelectric lead zirconat titanate (PZT) actuated single crystal silicon cantilever was proposed in this paper for resonant based ultra-sensitive mass detection. Energy dissipation from intrinsic mechanical loss of the PZT film was successfully compressed by separating the PZT actuator from resonant structure. Excellent Q-factor, which is several times larger than conventional PZT cantilever, was achieved under both atmospheric pressure and reduced pressures. For a 30 micrometer-wide 100 micrometer-long cantilever, Q-factor was measured as high as 1113 and 7279 under the pressure of 101.2 KPa and 35 Pa, respectively. Moreover, it was found that high-mode vibration can be realized by the cantilever for the pursuit of great Q-factor, while support loss became significant because of the increased vibration amplitude at the actuation point. An optimized structure using node-point actuation was suggested then to suppress corresponding energy dissipation.Comment: Submitted on behalf of EDA Publishing Association (http://irevues.inist.fr/handle/2042/16838

The feasibility of micromachined dynamic resonant beam coriolis true mass flow meter

The technological advances of micro-electro-mechanical systems (MEMS) in the past two decades have been remarkable for innovations in microfluidic systems as well as automotive applications such as pressure sensors and accelerometers. MEMS flow sensing has emerged as a field of interest in microfluidics, with a variety of sensing methods being miniaturized, such as thermal anemometry, ultrasonic sensing and flow measurement based on the Coriolis effect. Coriolis sensing is particularly attractive since, unlike most other methods which provide volumetric flow information, Coriolis sensing is capable of providing a direct, true mass flow measurement. Because of this advantage, Coriolis flow sensing has engendered strong interest in developing miniature device designs, fabrication techniques, and sensitive Coriolis detection methods. Research and development efforts have been undertaken both in academia and industry to make inexpensive, highly sensitive, reliable, and appropriately packaged Coriolis solutions. One research focus has been on detection and read-out methods for Coriolis-induced signals. Piezoresistive, optical and capacitive methods have all been tried. This dissertation introduces the resonant beam as a detecting method for Coriolis mass flow sensing. Because resonant beams measure frequency changes, they can be highly sensitive, much more so than the previously tried methods. Resonant beams have been successfully demonstrated in MEMS pressure sensors and accelerometers. This work extends their application to Coriolis mass flow devices

Micromachined in-plane acoustic pressure gradient sensors

textThis work presents the fabrication, modeling, and characterization of two first-generation acoustic in-plane pressure gradient sensors. The first is a micromachined piezoelectric microphone. The microphone structure consists of a semi-rigid beam structure that rotates about torsional pivots in response to in-plane pressure gradients across the length of the beam. The rotation of the beam structure is transduced by piezoelectric cantilevers, which deflect when the beam structure rotates. Sensors with both 10 and 20-μm-thick beam structures are presented. An analytical model and multi-mode, multi-port network model utilizing finite-element analysis for parameter extraction are presented and compared to acoustic sensitivity measurements. Directivity measurements are interpreted in terms of the multi-mode model. A noise model for the sensor and readout electronics is presented and compared to measurements. The second sensor is a capacitive sensor which is comprised of two vacuum-sealed, pistons coupled to each other by a pivoting beam. The use of a pivoting beam can, in principle, enable high rotational compliance to in-plane small-signal acoustic pressure gradients, while resisting piston collapse against large background atmospheric pressure. A design path towards vacuum-sealed, surface micromachined broadband microphones is a motivation to explore the sensor concept. Fabrication of surface micromachined prototypes is presented, followed by finite element modeling and experimental confirmation of successful vacuum-sealing. Dynamic frequency response measurements are obtained using broadband electrostatic actuation and confirm a first fundamental rocking mode near 250 kHz. Successful reception of airborne ultrasound in air at 130 kHz is also demonstrated, and followed by a discussion of design paths toward improve signal-to-noise ratio beyond that of the initial prototypes presented. A method of localizing sound sources is demonstrated using the piezoelectric sensor. The localization method utilizes the multiple-port nature of the sensor to simultaneously extract the pressure gradient and pressure magnitude components of the incoming acoustic signal. An algorithm for calculating the sound source location from the pressure gradient and pressure magnitude measurement is developed. The method is verified by acoustic measurements performed at 2 kHz.Electrical and Computer Engineerin

Cantilever beam microactuators with electrothermal and electrostatic drive

Microfabrication provides a powerful tool for batch processing and miniaturization of mechanical systems into dimensional domain not accessible easily by conventional machining. CMOS IC process compatible design is definitely a big plus because of tremendous know-how in IC technologies, commercially available standard IC processes for a reasonable price, and future integration of microma-chined mechanical systems and integrated circuits. Magnetically, electrostatically and thermally driven microactuators have been reported previously. These actuators have applications in many fields from optics to robotics and biomedical engineering. At NJIT cleanroom, mono or multimorph microactuators have been fabricated using CMOS compatible process. In design and fabrication of these microactuators, internal stress due to thermal expansion coefficient mismatch and residual stress have been considered, and the microactuators are driven with electro-thermal power combined with electrostatical excitation. They can provide large force, and in- or out-of-plane actuation. In this work, an analytical model is proposed to describe the thermal actuation of in-plane (inchworm) actuators. Stress gradient throughout the thickness of monomorph layers is modeled as linearly temperature dependent Δσ. The nonlinear behaviour of out-of-plane actuators under electrothermal and electrostatic excitations is investigated. The analytical results are compared with the numerical results based on Finite Element Analysis. ANSYS, a general purpose FEM package, and IntelliCAD, a FEA CAD tool specifically designed for MEMS have been used extensively. The experimental results accompany each analytical and numerical work. Micromechanical world is three dimensional and 2D world of IC processes sets a limit to it. A new micromachining technology, reshaping, has been introduced to realize 3D structures and actuators. This new 3D fabrication technology makes use of the advantages of IC fabrication technologies and combines them with the third dimension of the mechanical world. Polycrystalline silicon microactuators have been reshaped by Joule heating. The first systematic investigation of reshaping has been presented. A micromirror utilizing two reshaped actuators have been designed, fabricated and characterized

Optimization studies of thermal bimorph cantilevers, electrostatic torsion actuators and variable capacitors

In this dissertation, theoretical analyses and optimization studies are given for three kinds of MEMS devices: thermal bimorph cantilevers, electrostatic torsion actuators, and variable capacitors. Calculation, simulation, and experimental data are used to confirm the device behavior and demonstrate the application of the design approaches. For thermal bimorph cantilevers, an analytical model is presented which allows theoretical analysis and quantitative optimization of the performance based on material properties and device dimensions. Bimorph cantilevers are divided into two categories for deflection optimization: either the total thickness is constant, or the cantilever has one constant and one variable layer thickness. The optimum equations are then derived for each case and can be used as design rules. The results show that substantial improvements are possible over existing design approaches. Other parameters like static temperature distribution, power consumption, and dynamic behavior are also discussed, as are design tradeoffs such as feature size, application constraints, fabrication feasibility, and cost. The electrostatic torsion actuator studies are conducted for two device types: round and rectangular. The first case describes an analytical study of the pull-in effect in round, double-gimbaled, electrostatic torsion actuators with buried, variable length electrodes, designed for optical cross-connect applications. It is found that the fractional tilt at pull-in for the inner round plate in this system depends only on the ratio of the length of the buried electrode to the radius of the plate. The fractional tilt at pull-in for the outer support ring depends only on the ratio of the length of the buried electrode to the outer radius of the ring and the ratio of the ring\u27s inner and outer radii. Expressions for the pull-in voltage are determined in both cases. General relationships are also derived relating the applied voltage to the resulting tilt angle, both normalized by their pull-in values. Calculated results are verified by comparison with finite element MEMCAD simulations, with fractional difference smaller than 4% for torsion mode dominant systems. For the second case, a fast, angle based design approach for rectangular electrostatic torsion actuators based on several simple equations is developed. This approach is significantly more straightforward than the usual full calculation or simulation methods. The main results of the simplified approach are verified by comparing them with analytical calculations and MEMCAD simulations with fractional difference smaller than 3% for torsion mode dominant actuators. Also, good agreement is found by comparison with the measured behavior of a micro-fabricated full-plate device. In the last topic, ultra-thin silicon wafers, SU-8 bonding and deep reactive ion etching technology have been combined for the fabrication of folded spring, dual electrostatic drive, vertical plate variable capacitor devices with displacement limiting bumpers. Due to the presence of the bumpers, the variable capacitor with parallel plate drive electrodes has two tuning voltage regimes: first a parabolic region that achieves roughly a 290% tuning range, then a linear region that achieves an additional 310%, making the total tuning range about 600%. The variable capacitor with comb drive electrodes has a parabolic region that achieves roughly a 205% tuning range, then a linear region that achieves an additional 37%, making its total tuning range about 242%. The variable capacitors have Q factors around 100 owing to the use of silicon electrodes other than lower resistivity metal

Interconnection, Interface And Instrumentation For Micromachined Chemical Sensors

In realizing a portable chemical analysis system, adequate partitioning of a reusable component and a disposable is required. For successful implementation of micromachined sensors in an instrument, reliable methods for interconnection and interface are in great demand between these two major parts. This thesis work investigates interconnection methods of micromachined chip devices, a hybrid fluidic interface system, and measurement circuitry for completing instrumentation. The interconnection method based on micromachining and injection molding techniques was developed and an interconnecting microfluidic package was designed, fabricated and tested. Alternatively, a plug-in type design for a large amount of sample flow was designed and demonstrated. For the hybrid interface, sequencing of the chemical analysis was examined and accordingly, syringe containers, a peristaltic pump and pinch valves were assembled to compose a reliable meso-scale fluidic control unit. A potentiostat circuit was modeled using a simulation tool. The simulated output showed its usability toward three-electrode electrochemical microsensors. Using separately fabricated microsensors, the final instrument with two different designs--flow-through and plug-in type was tested for chlorine detection in water samples. The chemical concentration of chlorine ions could be determined from linearly dependent current signals from the instrument

Microaccelerometer with mechanically-latched memory

A new mechanically-latching micromachined accelerometer is designed in this thesis based on the large deflection of a microcantilever beam. This surface micromachined device moves in the plane of the substrate surface. This device is surface micromachined with no backside etching needed. The interaction of the friction tether and the dimensions of the cantilever beam have been modeled and calculated. The design acceleration sensitivity range is from 100G to 1000G. The photomask set has been designed by using the Mentor Graphics system. The dimension of individual accelerometers ranges from 100 to 1000 micrometers in length to tens of micrometers in width. A special prototype mask containing 8 latched microaccelerometers has been designed with 3 levels and an overall dimension of 5*5 mm. Fabrication techniques for this accelerometer are described. This proposed cantilever beam is to be fabricated by low pressure chemical vapor deposition. A test station for creating a controlled acceleration has been designed and constructed. The test acceleration can be created in the range from 0 to 200G

Bio-Inspired Micromachined Volumetric Flow Sensor with a Big Dynamic Range for Intravenous Systems

Real-time monitoring of drug delivery in an intravenous infusion system can prevent injury caused by improper drug doses. As the medicine must be administered into the vein at different rates and doses in different people, an ideal intravenous infusion system requires both a low flow rate and large dynamic range monitoring. In this study, a bio-inspired and micromachined volumetric flow sensor is presented for the biomedical application of an intravenous system. This was realized by integrating two sensing units with different sensitivities on one silicon die to achieve a large dynamic range of the volumetric flow rate. The sensor was coated with a parylene layer for waterproofing and biocompatibility purposes. A new packaging scheme incorporating a silicon die into a flow channel was employed to demonstrate the working prototype. The test results indicate that the sensor can detect a volumetric flow rate as low as 2 mL/h, and its dynamic range is from 2 mL/h to 200 mL/h. The sensor performed better than the other two commercial sensors for low-flow detection. The high sensitivity, low cost, and small size of this flow sensor make it promising for intravenous applications