Synthetic Data-Enhanced Deep Learning For Quality Control Of Automated Welding Processes

Automotive production systems are designed to produce large quantities in high quality and short throughput times and are therefore organized as line production. This places high quality requirements on the joining processes in automotive body shops, in which automated, robot-guided welding is a key process. The quality of these thermal joining processes depends on various physical and chemical influencing factors, whose interactions cannot be explicitly modelled. This leads to enormous quality assurance efforts in several quality control loops, which may include visual inspections, non-destructive testing of samples to assess the internal structure and destructive testing of samples for the assessment of mechanical properties such as tensile strength. Due to the increasing availability of data in automated processes and the complexity of welding processes, the application of Deep Learning has a great potential to reduce quality control efforts in automotive body shops. Using Deep Learning to leverage process data and accurately predict quality parameters in welding processes is investigated in research, yet model training requires a large, balanced and annotated dataset, whose generation is time and cost intensive, particularly for production data. However, there are generative AI methods such as Generative Adversarial Networks (GANs) that are able to generate synthetic data and thus offer the potential to generate a large amount of annotated production data with relatively little effort. This paper presents a systematic approach to evaluate the potential of incorporating synthetic data in a real-world production dataset to improve quality control using Deep Learning. The approach is validated for the analysis of real-world ultrasound images of resistance spot welding (RSW) processes from the automotive industry. Different Deep Learning architectures to generate synthetic data are compared. Results show that adding synthetic data to the training dataset can improve the accuracy of Deep Learning models for quality monitoring in welding processes

Biopsychosocial Assessment and Ergonomics Intervention for Sustainable Living: A Case Study on Flats

This study proposes an ergonomics-based approach for those who are living in small housings (known as flats) in Indonesia. With regard to human capability and limitation, this research shows how the basic needs of human beings are captured and analyzed, followed by proposed designs of facilities and standard living in small housings. Ninety samples were involved during the study through in- depth interview and face-to-face questionnaire. The results show that there were some proposed of modification of critical facilities (such as multifunction ironing work station, bed furniture, and clothesline) and validated through usability testing. Overall, it is hoped that the proposed designs will support biopsychosocial needs and sustainability