196,825 research outputs found

    Corrosion inhibitors for water-base slurry in multiblade sawing

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    The use of a water-base slurry instead of the standard PC oil vehicle was proposed for multiblade sawing (MBS) silicon wafering technology. Potential cost savings were considerable; however, significant failures of high-carbon steel blades were observed in limited tests using a water-based slurry during silicon wafering. Failures were attributed to stress corrosion. A specially designed fatigue test of 1095 steel blades in distilled water with various corrosion inhibitor solutions was used to determine the feasibility of using corrosion inhibitors in water-base MBS wafering. Fatigue tests indicate that several corrosion inhibitors have significant potential for use in a water-base MBS operation. Blade samples tested in these specific corrosion-inhibitor solutions exhibited considerably greater lifetime than those blades tested in PC oil

    Effect of hydrogenase on the corrosion of mild steel

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    Losses due to corrosion are evaluated at 4% of the GDP of industrialised countries and biocorrosion may be responsible for 10% of these costs [1]. Whereas the general mechanism of anaerobic corrosion, involving iron sulphur deposits, seems now well agreed, the detailed mechanism is still unclear and the implication of hydrogenase is very controversial. The influence of a [Fe] hydrogenase from C. acetobutylicum on mild steel corrosion was studied using a galvanic cell and measuring the current and the free potential. This hydrogenase seems to induce pitting corrosion. The mechanism is discussed using activated and deactivated enzyme and the possible influence of phosphate is highlighted. In the galvanic cell, the presence of hydrogenase on the surface of only one electrode induced a galvanic current up to 10µA and the potential decreased by 500mV in the presence of phosphate. MEB and EDX analysis confirmed the presence of a vivianite deposit which forms a protective barrier to corrosion [2]. It seems that either type of hydrogenase ([Fe] or [Ni-Fe]) has a significant role in initiating corrosion [3, 4]

    Early detection of corrosion activity in reinforced concrete slab by AE technique

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    Chloride induced corrosion of steel reinforcement in concrete is the main cause of damage to concrete structures in marine, or structures exposed to de-icing salt environments. The need for early detection of corrosion in reinforced concrete structures is widely acknowledged in corrosion health monitoring for strategic civil engineering projects. This paper summarizes results from a laboratory experiment, using Acoustic Emission (AE) technique, regarding early detection of corrosion in reinforced concrete slabs that are exposed to chloride. The Results showed that while AE was able to determine the initiation of corrosion in reinforced concrete slab, Half-cell potential (HCP) was not able to detect it at the early stage of corrosion

    Tribo-Corrosion behaviour of TiCxOy thin films in bio fluids

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    In recent years, the development of thin film systems for decorative applications has attracted significant attention in scientific research. These decorative coatings require, not only an attractive appearance for market applications, but also an ability to protect the surface underneath. Because of this, corrosion, wear and their combined effects (termed tribo-corrosion) are particularly important for lifetime prediction. The tribo-corrosion behaviour of a range of single layered titanium oxycarbide, TiCxOy,coatings, produced by DC reactive magnetron sputtering, has been studied and reported as a function of electrode potential (-0.9 V, -0.5 V, 0.0 V and +0.5 V) and applied load (3, 6 and 9 N). The study was conducted in a reciprocating sliding tribosystem (Plint TE 67/E) in a bio fluid (an artificial perspiration solution) at room temperature. During the wear tests, both the open-circuit potential and the corrosion current were monitored. The results showed that electrode potential and load have a significant influence on the total material loss. The variations in Rp (polarization resistance) and Cf(capacitance) before and after sliding, obtained by Electrochemical Impedance Spectroscopy (EIS) were evaluated in order to provide an understanding of the resistance of the film in such conditions. Tribo-corrosion maps were generated, based on the results, indicating the change in mechanisms of the tribological and corrosion parameters for such coatings

    Effect of Geobacter sulfurreducens on the microbial corrosion of mild steel, ferritic and austenitic stainless steels

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    The influence of Geobacter sulfurreducens was tested on the anaerobic corrosion of four different steels: mild steel 1145, ferritic steel 403 and austenitic steels 304L and 316L. Within a few hours, the presence of cells induced a free potential (Eoc) ennoblement around +0.3 V on 1145 mild steel, 403 ferritic steel and 304L austenitic steels and slightly less on 316L. The kinetics of Eoc ennoblement depended on the amount of bacteria in the inoculum, but the final potential value depended essentially on the nature of the material. This effect was due to the capacity of G. sulfurreducens to create a direct cathodic reaction on steel surfaces, extracting the electrons directly from material. The presence of bacterial cells modified the corrosion features of mild steel and ferritic steel, so that corrosion attacks were gathered in determined zones of the surface. Local corrosion was significantly enhanced on ferritic steel. Potential ennoblement was not sufficient to induce corrosion on austenitic steels. In contrast G. sulfurreducens delayed the occurrence of pitting on 304L steel because of its capability to oxidize acetate at high potential values. The electrochemical behaviour of 304L steel was not affected by the concentration of soluble electron donor (acetate, 1–10 mM) or the amount of planktonic cells; it was directly linked to the biofilm coverage. After polarization pitting curves had been recorded, microscopic observations showed that pits propagated only in the surface zones where cell settlement was the densest. The study evidenced that Geobacter sulfurreducens can control the electrochemical behaviour of steels in complex ways that can lead to severe corrosion. As Geobacteraceae are ubiquitous species in sediments and soils they should now be considered as possible crucial actors in the microbial corrosion of buried equipment

    Modelling the corrosion behaviour of Al2CuMg coarse particles in copper-rich aluminium alloys

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    The corrosion behaviour of 2024 aluminium alloy in sulphate solutions was studied; attention was focused on the influence of coarse intermetallic Al2CuMg particles on the corrosion resistance of the alloy. Model alloys representative of the aluminium matrix and of Al2CuMg coarse intermetallics were synthesized by magnetron sputtering. Open-circuit potential measurements, current–potential curve plotting and galvanic coupling tests were performed in sulphate solutions with or without chlorides. Further explanations were deduced from the study of the passive films grown on model alloys in sulphate solutions. The results showed that model alloys are a powerful tool to study the corrosion behaviour of aluminium alloys
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