Influence of Process and Material Parameters on Impact Response in Composite Structure: Methodology Using Design of Experiments

Even if the mechanical performances of composite materials give new perspectives for the aircraft and space design, the variability of their behavior, linked to the presence of initial microscopic defects or led in service, constitute however a still important brake in their development. As regards particularly the response to fatigue loads or ageing, the behavior of these materials is affected by several sources of uncertainties, notably on the nature of the physical mechanisms of degradation, which are translated by a strong dispersion in life time. In aerospace industry, low energy impact phenomenon is not well known concerning composite materials and composite structures. Many manufacturers use important safety factors to design structures. The aim of this work is to define the most predominant parameters which permit a good response of damage using experiences plans. The differences of these parameters by using Resin Transfer Molding (RTM) or Liquid Resin Infusion (LRI) process than prepreg one is also studied in this work

Optically optimal wavelength-scale patterned ITO/ZnO composite coatings for thin film solar cells

International audienceA methodology is proposed for finding structures that are, optically speaking, locally optimal : a physical analysis of much simpler structures is used to constrain the optimization process. The obtained designs are based on a flat amorphous silicon layer (to minimize recombination) with a patterned anti-reflective coating made of ITO or ZnO, or a composite ITO/ZnO coating. These latter structures are realistic and present good performances despite very thin active layers

Scale effects on the response of composite structures under impact loading

For several years, composite materials have taken a significant part in the realization of structures designed for transport (aeronautical, nautical, automotive. . .). In order to qualify the behavior of such structures, preliminary validation tests have to be done. These specific tests are often very expensive and difficult to set up, especially when the structure dimensions are large (fuselages of aircraft, ship hulls. . .). An alternative way is then to employ small-scale models. The use of these reduced scale structures requires the identification of similitude models allowing the extrapolation of the small-scale model behavior to the real structure. Although largely developed in the case of homogeneous materials, such similitude techniques are not clearly identified for composite materials taking into account the damage evolution during an impact. The purpose of this article is firstly to present existing similitude techniques making it possible to predict the composite structure behaviour from the knowledge of small-scale model response. Secondly, experiments were done on two scale of samples carried out by stratification of unidirectional carbon/epoxy plies. These results were finally compared with the analytical predictions of similitude laws currently used. The aim of this paper is to contribute to similitude laws development applied to composite structures. These laws permit to extrapolate the small-scale model behavior to the real scale one. Existing approaches have been established following two different methods. They are summarized in this paper and applied to impact loadings on two laminated plate scales. In order to complete data collected by ‘‘conventional’’ instrumentation (force transducer, displacement sensor, accelerometer.. .), optical device such as an high-velocity CCD camera, associated with optical techniques for the monitoring of markers, were used. These techniques make possible to compare displacement lines corresponding to each scale. It is shown that existing similitude laws, used for elastic materials, do not allow to simulate the behavior of the real scale when this one is damaged

An aging evaluation of the bearing performances of glass fiber composite laminate in salt spray fog environment

The aim of the present paper is to assess the bearing performance evolution of pinned, glass-composite laminates due to environmental aging in salt-spray fog tests. Glass fibers/epoxy pinned laminates were exposed for up to 60 days in salt-spraying, foggy environmental conditions (according to ASTM B117 standard). In order to evaluate the relationship between mechanical failure mode and joint stability over increasing aging time, different single lap joints, measured by the changing hole diameter (D), laminate width (W) and hole free edge distance (E), were characterized at varying aging steps. Based on this approach, the property-structure relationship of glass-fibers/epoxy laminates was assessed under these critical environmental conditions. Furthermore, an experimental 2D failure map, clustering main failure modes in the plane E/D versus W/D ratios, was generated, and its cluster variation was analyzed at each degree of aging

Experimental study of sandwich structures as armour against medium-velocity impacts

An experimental impact study has been conducted on sandwich structures to identify and improve armour solutions for aeronautical applications. The objectives are to find the best configurations, i.e. the non-perforated targets with the minimal weight and back deformations. Medium-velocity impacts (120 m/s) have been conducted using a 127 g spherical projectile. The targets are simply supported at the rear of the structure. Two potential choices of front skin have been identified for the sandwich structure: 3 mm thick AA5086-H111 aluminium plates and dry aramid stitched fabrics (between 8 and 18 plies). The dry stitched fabrics appear to be an original solution, which associates a lightweight structure and a good perforation resistance. Moreover, a strong coupling has been found between the front skin and the core. The impact tests indicate that aluminium honeycomb core associated with aluminium skins show mitigated results. However, the combination of dry fabric front skin and aluminium honeycomb show better performances than aluminium sandwiches, with a global weight decrease

The effects of protected beams and their connections on the fire resistance of composite buildings

According to full-scale fire tests, it is noticed that tensile membrane action within the concrete floor slabs plays an important role in affecting the fire resistance of composite buildings. It is well known that the development of tensile membrane actions relies on the vertical support along the edges of the slab panel. However, there is at present a lack of research into the influence of vertical supports on the tensile membrane actions of the floor slabs. In this paper, the performances of a generic three dimensional 45m x 45m composite floor subjected to ISO834 Fire and Natural Fire are investigated. Different vertical support conditions and three steel meshes are applied in order to assess the impact of vertical supports on tensile membrane action of floor slabs. Unlike other existing large scale modelling which assumes the connections behave as pinned or rigid for simplicity, two robust 2-node connection element models developed by the authors are used to model the behaviour of end-plate and partial end-plate connections of composite structures under fire conditions. The impact of connections on the 3D behaviour of composite floor is taken into consideration. The load-transfer mechanisms of composite floor when connections fail due to axial tension, vertical shear and bending are investigated. Based on the results obtained, some design recommendations are proposed to enhance the fire resistance of composite buildings

Damage Tolerant Active Contro l: Concept and State of the Art

Damage tolerant active control is a new research area relating to fault tolerant control design applied to mechanical structures. It encompasses several techniques already used to design controllers and to detect and to diagnose faults, as well to monitor structural integrity. Brief reviews of the common intersections of these areas are presented, with the purpose to clarify its relations and also to justify the new controller design paradigm. Some examples help to better understand the role of the new area

Principal component analysis and perturbation theory–based robust damage detection of multifunctional aircraft structure

A fundamental problem in structural damage detection is to define an efficient feature to calculate a damage index. Furthermore, due to perturbations from various sources, we also need to define a rigorous threshold whose overtaking indicates the presence of damages. In this article, we develop a robust damage detection methodology based on principal component analysis. We first present an original damage index based on projection of the separation matrix, and then, we drive a novel adaptive threshold that does not rely on statistical assumptions. This threshold is analytic, and it is based on matrix perturbation theory. The efficiency of the method is illustrated using simulations of a composite smart structure and experimental results performed on a conformal load-bearing antenna structure laboratory test