Solid Freeform Fabrication of Artificial Human Teeth

In this paper, we describe a solid freeform fabrication procedure for human dental restoration via porcelain slurry micro-extrusion. Based on submicron-sized dental porcelain powder obtained via ball milling process, a porcelain slurry formulation has been developed. The formulation developed allows the porcelain slurry to show a pseudoplastic behavior and moderate viscosity, which permits the slurry to re-shape to form a near rectangular cross section. A well-controlled cross-section geometry of the extrudate is important for micro-extrusion to obtain uniform 2-D planes and for the addition of the sequential layers to form a 3-D object. Human teeth are restored by this method directly from CAD digital models. After sintering, shrinkage of the artificial teeth is uniform in all directions. Microstructure of the sintered teeth is identical to that made via traditional dental restoration processes.Mechanical Engineerin

Transfer of Graphene with Protective Oxide Layers

Transfer of graphene, grown by Chemical Vapor Deposition (CVD), to a substrate of choice, typically involves deposition of a polymeric layer (typically, poly(methyl methacrylate, PMMA or polydimethylsiloxane, PDMS). These polymers are quite hard to remove without leaving some residues behind. Here we study a transfer of graphene with a protective thin oxide layer. The thin oxide layer is grown by Atomic Deposition Layer (ALD) on the graphene right after the growth stage on Cu foils. One can further aid the oxide-graphene transfer by depositing a very thin polymer layer on top of the composite (much thinner than the usual thickness) following by a more aggressive polymeric removal methods, thus leaving the graphene intact. We report on the nucleation growth process of alumina and hafnia films on the graphene, their resulting strain and on their optical transmission. We suggest that hafnia is a better oxide to coat the graphene than alumina in terms of uniformity and defects.Comment: 13 pgs, 13 figure

Modeling of multifunctional porous tissue scaffolds with continuous deposition path plan

A novel modeling technique for porous tissue scaffolds with targeting the functionally gradient variational porosity with continuous material deposition planning has been proposed. To vary the porosity of the designed scaffold functionally, medial axis transformation is used. The medial axis of each layers of the scaffold is calculated and used as an internal feature. The medial axis is then used connected to the outer contour using an optimum matching. The desired pore size and hence the porosity have been achieved by discretizing the sub-regions along its peripheral direction based on the pore size while meeting the tissue scaffold design constraints. This would ensure the truly porous nature of the structure in every direction as well as controllable porosity with interconnected pores. Thus the desired controlled variational porosity along the scaffold architecture has been achieved with the combination of two geometrically oriented consecutive layers. A continuous, interconnected and optimized tool-path has been generated for successive layers for additive-manufacturing or solid free form fabrication process. The proposed methodology has been computationally implemented with illustrative examples. Furthermore, the designed example scaffolds with the desired pore size and porosity has been fabricated with an extrusion based bio-fabrication process

Modelling the Interfacial Flow of Two Immiscible Liquids in Mixing Processes

This paper presents an interface tracking method for modelling the flow of immiscible metallic liquids in mixing processes. The methodology can provide an insight into mixing processes for studying the fundamental morphology development mechanisms for immiscible interfaces. The volume-of-fluid (VOF) method is adopted in the present study, following a review of various modelling approaches for immiscible fluid systems. The VOF method employed here utilises the piecewise linear for interface construction scheme as well as the continuum surface force algorithm for surface force modelling. A model coupling numerical and experimental data is established. The main flow features in the mixing process are investigated. It is observed that the mixing of immiscible metallic liquids is strongly influenced by the viscosity of the system, shear forces and turbulence. The numerical results show good qualitative agreement with experimental results, and are useful for optimisating the design of mixing casting processes

Extrusion-based additive manufacturing of concrete products. Revolutionizing and remodeling the construction industry

Additive manufacturing is one of the main topics of the fourth industrial revolution; defined as Industry 4.0. This technology offers several advantages related to the construction and architectural sectors; such as economic; environmental; social; and engineering benefits. The usage of concrete in additive technologies allows the development of innovative applications and complexity design in the world of construction such as buildings; housing modules; bridges; and urban and domestic furniture elements. The aim of this review was to show in detail a general panoramic of extrusion-based additive processes in the construction sector; the main advantages of using additive manufacturing with the respect to traditional manufacturing; the fundamental requirements of 3D printable material (fresh and hardened properties), and state-of-the-art aesthetic and architectural projects with functional properties

Direct extraction of oil from sunflower seeds by twin-screw extruder according to an aqueous extraction process: Feasibility study and influence of operating conditions

The objective of this study was to evaluate the feasibility of an aqueous process to extract sunflower seed oil using a co-rotating twin-screw extruder. Aqueous extraction was carried out using whole seeds and the influence of the operating conditions on oil yield was examined. Operating conditions included screw profile, screw rotation speed, and input flow rates of sunflower seeds and water. Liquid/solid separation required the addition of a lignocellulosic residue upstream from the filtration zone. However, even with maximum fiber input flow, drying of the cake meal did not improve. The lixiviation of the sunflower seeds was also incomplete. The aqueous extraction of the oil was more efficient in the twin-screw extruder than the reference trial conducted in a batch reactor. The best oil extraction yield obtained was approximately 55% and the residual oil content of the cake meal was approximately 30%. The hydrophobic phases produced were oil-in-water emulsions. These emulsions were stabilized by phospholipids and proteins at the interface, which are natural surface-active agents co-extracted during the process

A critical review of experimental accomplishments in the field of filament-reinforced metal matrix composites Bimonthly progress report

Critical review of experimental accomplishments in filament reinforced metal-matrix composite

The twin-screw extrusion technology, an original and powerful solution for the biorefinery of sunflower whole plant

The objective of this study was to evaluate the feasibility of an aqueous process for the biorefinery of sunflower whole plant using a twin-screw extruder. Aqueous extraction of oil was chosen as an environment-friendly alternative to the solvent extraction. The extruder was used to carry out three essential unit operations: grinding, liquid/solid extraction, and liquid/solid separation. Wringing out the mixing was effective. However, drying of the cake meal was not optimal. Lixiviation of cotyledon cells was also incomplete. Extraction efficiency depended on operating conditions: screw rotation speed, and input flow rates of whole plant and water. In the best conditions, oil yield was 57%. Residual oil content in the cake meal was 14%. These conditions leaded to the co-extraction of proteins, pectins, and hemicelluloses. The corresponding protein yield was 44%. Oil was extracted in the form of two oil-in-water emulsions. These hydrophobic phases were stabilized by phospholipids and proteins at interface. An aqueous extract containing part of the water-soluble constituents, mainly proteins and pectins, was also generated. As a mixture of fibers and proteins, the cake meal was molded by thermo-pressing. Panels produced had interesting mechanical properties in bending. The obtained fractions may have applications as bases for industrial products