General Analytical Model of Magnet Average Eddy-Current Volume Losses for Comparison of Multi-phase PM Machines with Concentrated Winding

this paper studies magnet eddy-current losses in permanent magnet (PM) machines with concentrated winding. First of all, space harmonics of magnetomotive force (MMF) and their influence on magnet losses in electrical machines are investigated. Secondly, analytical model of magnet volume losses is developed by studying the interaction between MMF harmonics wavelengths and magnet pole dimensions. Different cases of this interaction are exhibited according to the ratio between each harmonic wavelength and magnet pole width. Then various losses sub-models are deduced. Using this analytical model, magnet volume losses for many Slots/Poles combinations of 3, 5, and 7 phase machines with concentrated winding are compared. This comparison leads to classify combinations into different families depending on their magnet losses level. Finally, in order to verify the theoretical study, Finite Element models are built and simulation results are compared with analytical calculationsProjet MHYGALE/ADEM

Modular switched reluctance machines to be used in automotive applications

In the last decades industry, including also that of electrical machines and drives, was pushed near to its limits by the high market demands and fierce competition. As a response to the demanding challenges, improvements were made both in the design and manufacturing of electrical machines and drives. One of the introduced advanced technological solutions was the modular construction. This approach enables on a hand easier and higher productivity manufacturing, and on the other hand fast repairing in exploitation. Switched reluctance machines (SRMs) are very well fitted for modular construction, since the magnetic insulation of the phases is a basic design requirement. The paper is a survey of the main achievements in the field of modular electrical machines, (especially SRMs), setting the focus on the machines designed to be used in automotive applications

Assessment of torque components in brushless permanent-magnet machines through numerical analysis of the electromagnetic field

For the calculation of torque in brushless (BL) alternating current motors a local method is proposed, based on the Maxwell stress theory and the filtered contributions due to the harmonics of the magnetic vector potential in the motor air gap. By considering the space fundamental field only, the method can efficiently estimate the average synchronous torque for a variety or motor topologies, including concentrated winding designs. For BL direct current motor analysis a global method is introduced, based on the virtual work principle expressed in terms of energy components in various motor regions. The method leads to simplifications in the average torque calculation and enables the direct identification of the cogging and ripple components. The mathematical procedures have been validated against experiments and other numerical techniques

Effect of stator slot openings in axial flux permanent magnet machines

The width of the stator slot openings near the air gap has a large influence on the power loss in the stator core and in the permanent magnets of axial flux permanent magnet synchronous machines. On the one hand, the increase in stator slot openings results in lower power loss in the stator iron. On the other hand, it also results in increased loss in the permanent magnets. Also the torque is reduced for large but also for very small slot openings. This paper deals with axial flux machines of the YASA type: yokeless and segmented armature. It is shown that the slot openings contribute to an unequal flux density level over the different laminations in the stator core. The effect on the power loss and the flux distribution is shown

Comparison of three analytical methods for the precise calculation of cogging torque and torque ripple in axial flux PM machines

A comparison between different analytical and finite-element (FE) tools for the computation of cogging torque and torque ripple in axial flux permanent-magnet synchronous machines is made. 2D and 3D FE models are the most accurate for the computation of cogging torque and torque ripple. However, they are too time consuming to be used for optimization studies. Therefore, analytical tools are also used to obtain the cogging torque and torque ripple. In this paper, three types of analytical models are considered. They are all based on dividing the machine into many slices in the radial direction. One model computes the lateral force based on the magnetic field distribution in the air gap area. Another model is based on conformal mapping and uses complex Schwarz Christoffel (SC) transformations. The last model is based on the subdomain technique, which divides the studied geometry into a number of separate domains. The different types of models are compared for different slot openings and permanent-magnet widths. One of the main conclusions is that the subdomain model is best suited to compute the cogging torque and torque ripple with a much higher accuracy than the SC model

High speed operation design considerations for fractional slot axial flux PMSM

This paper discusses intensively the design considerations for the fractional slot axial flux permanent magnet synchronous (AFPMSMs) in order to work efficiently in the constant power speed range, also known as the field weakening (FW) region. The dominant parameter in the constant power speed region is called the characteristic current which equals the ratio of the magnet flux linkage over the synchronous inductance (− ψm/Ls). Several machine parameters is affecting the characteristic current including the machine geometry and the winding configurations. In this paper, the effect of many of these parameters on the FW has been discussed; including the outer diameter, inner to outer diameter ratio, magnet size, slot opening width, slots per poles combinations,and the multi phase configurations for the Axial flux permanent magnet synchronous machine (PMSM). Two main governors are considered to evaluate the parameters’ impact on the machine overall performance; the rated machine efficiency and the torque to weight ratio at the highest values. Selection of these governors is application driven where these governors are the most influencing factors on the axial flux PMSM design. The results of the present analysis show that the fine tuning of the discussed machine parameters would derive the motor to work in the required Constant Power Speed Region (CPSR) keeping the required high efficiency and torque to weight ratio. A previously proved analytical model has been used in this study to overcome the highly time consumption in the finite element model (FEM)

Magnetic noise reduction of in-wheel permanent magnet synchronous motors for light-duty electric vehicles

This paper presents study of a multi-slice subdomain model (MS-SDM) for persistent low-frequency sound, in a wheel hub-mounted permanent magnet synchronous motor (WHM-PMSM) with a fractional-slot non-overlapping concentrated winding for a light-duty, fully electric vehicle applications. While this type of winding provides numerous potential benefits, it has also the largest magnetomotive force (MMF) distortion factor, which leads to the electro-vibro-acoustics production, unless additional machine design considerations are carried out. To minimize the magnetic noise level radiated by the PMSM, a skewing technique is targeted with consideration of the natural frequencies under a variable-speed-range analysis. To ensure the impact of the minimization technique used, magnetic force harmonics, along with acoustic sonograms, is computed by MS-SDM and verified by 3D finite element analysis. On the basis of the studied models, we derived and experimentally verified the optimized model with 5 dBA reduction in A-weighted sound power level by due to the choice of skew angle. In addition, we investigated whether or not the skewing slice number can be of importance on the vibro-acoustic objectives in the studied WHM-PMSM.Postprint (published version

Saliency Ratio and Power Factor of IPM Motors Optimally Designed for High Efficiency and Low Cost Objectives

This paper uses formal mathematical optimization techniques based on parametric finite-element-based computationally efficient models and differential evolution algorithms. For constant-power applications, in the novel approach described, three concurrent objective functions are minimized: material cost, losses, in order to ensure high efficiency, and the difference between the rated and the characteristic current, aiming to achieve very high constant-power flux-weakening range. Only the first two objectives are considered for constant-torque applications. Two types of interior permanent magnet rotors in a single- and double-layer V-shaped configuration are considered, respectively. The stator has the typical two slots per pole and phase distributed winding configuration. The results for the constant-torque design show that, in line with expectations, high efficiency and high power factor machines are more costly, and that the low-cost machines have poorer efficiency and power factor and most importantly, and despite a common misconception, the saliency ratio may also be lower in this case. For constant-power designs, the saliency ratio can be beneficial. Nevertheless, despite a common misconception, when cost is considered alongside performance as an objective, a higher saliency ratio does not necessarily improve the power factors of motors suitable for ideal infinite flux weakening

Investigations on the performances of the electrical generator of a rim-driven marine current turbine”

In this paper, the electrical generator of a rim-driven horizontal-axis current turbine is modeled in detail. Its main characteristics and performances are evaluated (efficiency, mass, cost, etc). This generator is of permanent magnet direct-driven synchronous type and is connected to a variable speed power electronics drive. It is then compared to a more traditional technology (a pod generator) in terms of mass and cost for a common set of specification. In addition, due to the specific geometry of the machine, the use of low-cost ferrite magnets is investigated in place of NdFeB magnets