Wireless Communication in Process Control Loop: Requirements Analysis, Industry Practices and Experimental Evaluation

Wireless communication is already used in process automation for process monitoring. The next stage of implementation of wireless technology in industrial applications is for process control. The need for wireless networked control systems has evolved because of the necessity for extensibility, mobility, modularity, fast deployment, and reduced installation and maintenance cost. These benefits are only applicable given that the wireless network of choice can meet the strict requirements of process control applications, such as latency. In this regard, this paper is an effort towards identifying current industry practices related to implementing process control over a wireless link and evaluates the suitability of ISA100.11a network for use in process control through experiments

CSP channels for CAN-bus connected embedded control systems

Closed loop control system typically contains multitude of sensors and actuators operated simultaneously. So they are parallel and distributed in its essence. But when mapping this parallelism to software, lot of obstacles concerning multithreading communication and synchronization issues arise. To overcome this problem, the CT kernel/library based on CSP algebra has been developed. This project (TES.5410) is about developing communication extension to the CT library to make it applicable in distributed systems. Since the library is tailored for control systems, properties and requirements of control systems are taken into special consideration. Applicability of existing middleware solutions is examined. A comparison of applicable fieldbus protocols is done in order to determine most suitable ones and CAN fieldbus is chosen to be first fieldbus used. Brief overview of CSP and existing CSP based libraries is given. Middleware architecture is proposed along with few novel ideas

A critical analysis of research potential, challenges and future directives in industrial wireless sensor networks

In recent years, Industrial Wireless Sensor Networks (IWSNs) have emerged as an important research theme with applications spanning a wide range of industries including automation, monitoring, process control, feedback systems and automotive. Wide scope of IWSNs applications ranging from small production units, large oil and gas industries to nuclear fission control, enables a fast-paced research in this field. Though IWSNs offer advantages of low cost, flexibility, scalability, self-healing, easy deployment and reformation, yet they pose certain limitations on available potential and introduce challenges on multiple fronts due to their susceptibility to highly complex and uncertain industrial environments. In this paper a detailed discussion on design objectives, challenges and solutions, for IWSNs, are presented. A careful evaluation of industrial systems, deadlines and possible hazards in industrial atmosphere are discussed. The paper also presents a thorough review of the existing standards and industrial protocols and gives a critical evaluation of potential of these standards and protocols along with a detailed discussion on available hardware platforms, specific industrial energy harvesting techniques and their capabilities. The paper lists main service providers for IWSNs solutions and gives insight of future trends and research gaps in the field of IWSNs

FTT-Ethernet: A Flexible Real-Time Communication Protocol that Supports Dynamic QoS Management on Ethernet-based Systems

Ethernet was not originally developed to meet the requirements of real-time industrial automation systems and it was commonly considered unsuited for applications at the field level. Hence, several techniques were developed to make this protocol exhibit real-time behavior, some of them requiring specialized hardware, others providing soft-real-time guarantees only, or others achieving hard real-time guarantees with different levels of bandwidth efficiency. More recently, there has been an effort to support quality-of-service (QoS) negotiation and enforcement but there is not yet an Ethernet-based data link protocol capable of providing dynamic QoS management to further exploit the variable requirements of dynamic applications. This paper presents the FTT-Ethernet protocol, which efficiently supports hard-real-time operation in a flexible way, seamlessly over shared or switched Ethernet. The FTT-Ethernet protocol employs an efficient master/multislave transmission control technique and combines online scheduling with online admission control, to guarantee continued real-time operation under dynamic communication requirements, together with data structures and mechanisms that are tailored to support dynamic QoS management. The paper includes a sample application, aiming at the management of video streams, which highlights the protocol’s ability to support dynamic QoS management with real-time guarantees

Analysis of time delays in scheduled and unscheduled communication used in process automation

This paper introduces a network model for analysing the time delays of scheduled and unscheduled communication services among field devices used in process automation. The proposed model is implemented by configuring multiple control loops of real-time field devices into a network. The consensus of the network is designed using segment checkerTM simulation software. The simulated network of the field devices is re-configured for the proposed network model by mapping virtually. Every device is treated as a node in the network model and the real-time data is accessed. The time delays recorded for both scheduled and unscheduled communication of field-bus topology in simulation environment and the performance is compared with scheduled communication delay. The better bandwidth utilization and assignment of field device is achieved by introducing the unscheduled communication time delays in the network. It helps in the improvement of network capacity by accommodating more devices and reduces the commissioning cost

Simple network management protocol co- existence with hydrocarbon process automation communication real-time network

Hydrocarbon Process Automation Applications (HPAA) utilizes Real-time network connecting process instrumentations, controllers, and real-time logic control applications. Conventional practice is to dedicate a real-time network for process automation applications and prevent other applications from utilizing the same infrastructure. An important application that can help optimize, improve network performance, and provide rapid response time in network diagnostics and mitigation is Simple Network Management Protocol (SNMP). This paper addresses the co-existence of SNMP traffic with real-time applications. The impacts of activating this protocol with the real-time HPAA utilizing high speed Ethernet network design will be examined. Empirical data for an implemented Hydrocarbon process automation system will be used to illustrate the interdependency of application performance, traffic mix, and potential areas of improvements. The outcomes of this effort demonstrate the co-existence of SNMP with HPPA, given special considerations (i.e., bandwidth, number of applications, etc.)

Fieldbus technology in industrial automation

http://ieeexplore.ieee.org/Fieldbus technology in industrial automation is not only relatively complex because of the number of solutions possible, but also, and above all, because of the variety of applications. Ironically, these in turn are responsible for the multitude of solutions available. If the analysis of the basic needs is relatively standard, as they will always involve connecting sensors, actuators, and field controllers with each other, the options in architecture are numerous and can impose the need for certain services. The required performances themselves and the quality of service expected fundamentally depend on the applications. This article traces this technology from its beginnings, which go back to the first industrial networks in the 1970's. The principal stages of development are recounted, from the initial requirement specifications to the current state of international standardization. The diverse technical solutions are then analyzed and classified. In particular, we study the temporal aspects, the medium access control protocols and application relationships

Channel adaptive real-time medium access control protocols for industrial wireless networks

Wireless technology is increasingly finding its way into industrial communication because of the tremendous advantages it is capable of offering. However, the high bit error rate characteristics of wireless channel due to conditions, such as attenuation, noise, channel fading and interference seriously impact the timeliness and reliability guarantee that need to be provided for real-time traffic. Existing wireless protocols either do not adapt well to erroneous channel conditions or do not provide real-time guarantees. The goal of our work is to design and evaluate novel real-time MAC (Medium Access Control) protocols for combined scheduling of periodic and aperiodic messages taking into account the time-varying channel condition.;Our first contribution is the design of a combined scheduling algorithm that exploits both spatial and temporal diversity of the wireless channel through exchange of slots among nodes, to effectively mitigate bursty channel error conditions. Simulation results show that the proposed algorithm achieves significant improvements in message success ratio compared to baseline protocols under a wide range of traffic and channel conditions.;The second contribution assumes a two-level hierarchical network in which nodes are grouped into clusters and the communication occurs within each cluster and across clusters. The goal is to maximize the schedulability of intra- and inter-cluster periodic and aperiodic messages with deadline guarantees. In this context, we propose an Adaptive protocol that maximizes the channel utilization by enabling parallel transmissions in a collision-free manner, in conjunction with the use of the slot-exchange technique to actively combat the erroneous channel conditions. Through simulation studies, we show that the proposed Adaptive protocol achieves significant improvement in packet loss performance compared to the baseline protocols that exploit complete parallelism and full exchange, for a wide range of channel conditions.;The future work includes: (i) Formulation of the MAC scheduling problem to a n-level hierarchical network and developing novel scheduling algorithms (ii) Extending the scheduling problem to account for node mobility and developing mobility-aware MAC protocols