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    A survey of scheduling problems with setup times or costs

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    Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

    Scheduling unrelated parallel machines with resource-assignable sequence-dependent setup times

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    [EN] A novel scheduling problem that results from the addition of resource-assignable setups is presented in this paper. We consider an unrelated parallel machine problem with machine and job sequence-dependent setup times. The new characteristic is that the amount of setup time does not only depend on the machine and job sequence but also on the amount of resources assigned, which can vary between a minimum and a maximum. The aim is to give solution to real problems arising in several industries where frequent setup operations in production lines have to be carried out. These operations are indeed setups whose length can be reduced or extended according to the amount of resources assigned to them. The objective function considered is a linear combination of total completion time and the total amount of resources assigned. We present a mixed integer program (MIP) model and some fast dispatching heuristics. We carry out careful and comprehensive statistical analyses to study what characteristics of the problem affect the MIP model performance. We also study the effectiveness of the different heuristics proposed. © 2011 Springer-Verlag London Limited.The authors are indebted to the referees and editor for a close examination of the paper, which has increased its quality and presentation. This work is partially funded by the Spanish Ministry of Science and Innovation, under the project "SMPA-Advanced Parallel Multiobjective Sequencing: Practical and Theoretical Advances" with reference DPI2008-03511/DPI. The authors should also thank the IMPIVA-Institute for the Small and Medium Valencian Enterprise, for the project OSC with references IMIDIC/2008/137, IMIDIC/2009/198, and IMIDIC/2010/175.Ruiz García, R.; Andrés Romano, C. (2011). Scheduling unrelated parallel machines with resource-assignable sequence-dependent setup times. International Journal of Advanced Manufacturing Technology. 57(5):777-794. https://doi.org/10.1007/S00170-011-3318-2S777794575Allahverdi A, Gupta JND, Aldowaisan T (1999) A review of scheduling research involving setup considerations. OMEGA Int J Manag Sci 27(2):219–239Allahverdi A, Ng CT, Cheng TCE, Kovalyov MY (2008) A survey of scheduling problems with setup times or costs. Eur J Oper Res 187(3):985–1032Balakrishnan N, Kanet JJ, Sridharan SV (1999) Early/tardy scheduling with sequence dependent setups on uniform parallel machines. Comput Oper Res 26(2):127–141Biggs D, De Ville B, and Suen E (1991) A method of choosing multiway partitions for classification and decision trees. J Appl Stat 18(1):49–62Chen J-F (2006) Unrelated parallel machine scheduling with secondary resource constraints. Int J Adv Manuf Technol 26(3):285–292Cheng TCE, Sin CCS (1990) A state-of-the-art review of parallel machine scheduling research. 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Robot Comput-Integr Manuf 18(3–4):223–231Lam K, Xing W (1997) New trends in parallel machine scheduling. Int J Oper Prod Manage 17(3):326–338Lee YH, Pinedo M (1997) Scheduling jobs on parallel machines with sequence dependent setup times. Eur J Oper Res 100(3):464–474Marsh JD, Montgomery DC (1973) Optimal procedures for scheduling jobs with sequence-dependent changeover times on parallel processors. AIIE Technical Papers, pp 279–286Mokotoff E (2001) Parallel machine scheduling problems: a survey. Asia-Pac J Oper Res 18(2):193–242Morgan JA, Sonquist JN (1963) Problems in the analysis of survey data and a proposal. J Am Stat Assoc 58:415–434Ng CT, Edwin Cheng TC, Janiak A, Kovalyov MY (2005) Group scheduling with controllable setup and processing times: minimizing total weighted completion time. Ann Oper Res 133:163–174Nowicki E, Zdrzalka S (1990) A survey of results for sequencing problems with controllable processing times. Discrete Appl Math 26(2–3):271–287Pinedo M (2002) Scheduling: theory, algorithms, and systems, 2nd edn. Prentice Hall, Upper SaddleRabadi G, Moraga RJ, Al-Salem A (2006) Heuristics for the unrelated parallel machine scheduling problem with setup times. J Intell Manuf 17(1):85–97Radhakrishnan S, Ventura JA (2000) Simulated annealing for parallel machine scheduling with earliness-tardiness penalties and sequence-dependent set-up times. Int J Prod Res 38(10):2233–2252Ruiz R, Sivrikaya Şerifoğlu F, Urlings T (2008) Modeling realistic hybrid flexible flowshop scheduling problems. Comput Oper Res 35(4):1151–1175Sivrikaya-Serifoglu F, Ulusoy G (1999) Parallel machine scheduling with earliness and tardiness penalties. Comput Oper Res 26(8):773–787Webster ST (1997) The complexity of scheduling job families about a common due date. Oper Res Lett 20(2):65–74Weng MX, Lu J, Ren H (2001) Unrelated parallel machines scheduling with setup consideration and a total weighted completion time objective. 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    A survey of variants and extensions of the resource-constrained project scheduling problem

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    The resource-constrained project scheduling problem (RCPSP) consists of activities that must be scheduled subject to precedence and resource constraints such that the makespan is minimized. It has become a well-known standard problem in the context of project scheduling which has attracted numerous researchers who developed both exact and heuristic scheduling procedures. However, it is a rather basic model with assumptions that are too restrictive for many practical applications. Consequently, various extensions of the basic RCPSP have been developed. This paper gives an overview over these extensions. The extensions are classified according to the structure of the RCPSP. We summarize generalizations of the activity concept, of the precedence relations and of the resource constraints. Alternative objectives and approaches for scheduling multiple projects are discussed as well. In addition to popular variants and extensions such as multiple modes, minimal and maximal time lags, and net present value-based objectives, the paper also provides a survey of many less known concepts. --project scheduling,modeling,resource constraints,temporal constraints,networks

    Dynamic scheduling in a multi-product manufacturing system

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    To remain competitive in global marketplace, manufacturing companies need to improve their operational practices. One of the methods to increase competitiveness in manufacturing is by implementing proper scheduling system. This is important to enable job orders to be completed on time, minimize waiting time and maximize utilization of equipment and machineries. The dynamics of real manufacturing system are very complex in nature. Schedules developed based on deterministic algorithms are unable to effectively deal with uncertainties in demand and capacity. Significant differences can be found between planned schedules and actual schedule implementation. This study attempted to develop a scheduling system that is able to react quickly and reliably for accommodating changes in product demand and manufacturing capacity. A case study, 6 by 6 job shop scheduling problem was adapted with uncertainty elements added to the data sets. A simulation model was designed and implemented using ARENA simulation package to generate various job shop scheduling scenarios. Their performances were evaluated using scheduling rules, namely, first-in-first-out (FIFO), earliest due date (EDD), and shortest processing time (SPT). An artificial neural network (ANN) model was developed and trained using various scheduling scenarios generated by ARENA simulation. The experimental results suggest that the ANN scheduling model can provided moderately reliable prediction results for limited scenarios when predicting the number completed jobs, maximum flowtime, average machine utilization, and average length of queue. This study has provided better understanding on the effects of changes in demand and capacity on the job shop schedules. Areas for further study includes: (i) Fine tune the proposed ANN scheduling model (ii) Consider more variety of job shop environment (iii) Incorporate an expert system for interpretation of results. The theoretical framework proposed in this study can be used as a basis for further investigation

    A hybrid algorithm for flexible job-shop scheduling problem with setup times

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    [EN] Job-shop scheduling problem is one of the most important fields in manufacturing optimization where a set of n jobs must be processed on a set of m specified machines. Each job consists of a specific set of operations, which have to be processed according to a given order. The Flexible Job Shop problem (FJSP) is a generalization of the above-mentioned problem, where each operation can be processed by a set of resources and has a processing time depending on the resource used. The FJSP problems cover two difficulties, namely, machine assignment problem and operation sequencing problem. This paper addresses the flexible job-shop scheduling problem with sequence-dependent setup times to minimize two kinds of objectives function: makespan and bi-criteria objective function. For that, we propose a hybrid algorithm based on genetic algorithm (GA) and variable neighbourhood search (VNS) to solve this problem. To evaluate the performance of our algorithm, we compare our results with other methods existing in literature. All the results show the superiority of our algorithm against the available ones in terms of solution quality.Azzouz, A.; Ennigrou, M.; Ben Said, L. (2017). A hybrid algorithm for flexible job-shop scheduling problem with setup times. International Journal of Production Management and Engineering. 5(1):23-30. doi:10.4995/ijpme.2017.6618SWORD233051Allahverdi, A. (2015). The third comprehensive survey on scheduling problems with setup times/costs. European Journal of Operational Research, 246(2), 345-378. doi:10.1016/j.ejor.2015.04.004Azzouz, A., Ennigrou, M., & Jlifi, B. (2015). Diversifying TS using GA in Multi-agent System for Solving Flexible Job Shop Problem. Proceedings of the 12th International Conference on Informatics in Control, Automation and Robotics. doi:10.5220/0005511000940101Azzouz, A., Ennigrou, M., Jlifi, B., & Ghedira, K. (2012). Combining Tabu Search and Genetic Algorithm in a Multi-agent System for Solving Flexible Job Shop Problem. 2012 11th Mexican International Conference on Artificial Intelligence. doi:10.1109/micai.2012.12Bagheri, A., & Zandieh, M. (2011). Bi-criteria flexible job-shop scheduling with sequence-dependent setup times—Variable neighborhood search approach. Journal of Manufacturing Systems, 30(1), 8-15. doi:10.1016/j.jmsy.2011.02.004Brandimarte, P. (1993). Routing and scheduling in a flexible job shop by tabu search. Annals of Operations Research, 41(3), 157-183. doi:10.1007/bf02023073Cheung, W., & Zhou, H. (2001). Annals of Operations Research, 107(1/4), 65-81. doi:10.1023/a:1014990729837Fattahi, P., Saidi Mehrabad, M., & Jolai, F. (2007). Mathematical modeling and heuristic approaches to flexible job shop scheduling problems. Journal of Intelligent Manufacturing, 18(3), 331-342. doi:10.1007/s10845-007-0026-8González, M. A., Rodriguez Vela, C., Varela, R. (2013). An efficient memetic algorithm for the flexible job shop with setup times. In Twenty-Third International Conference on Automated, pp. 91-99.Hurink, J., Jurisch, B., & Thole, M. (1994). Tabu search for the job-shop scheduling problem with multi-purpose machines. OR Spektrum, 15(4), 205-215. doi:10.1007/bf01719451Imanipour, N. (2006). Modeling&Solving Flexible Job Shop Problem With Sequence Dependent Setup Times. 2006 International Conference on Service Systems and Service Management. doi:10.1109/icsssm.2006.320680KIM, S. C., & BOBROWSKI, P. M. (1994). Impact of sequence-dependent setup time on job shop scheduling performance. International Journal of Production Research, 32(7), 1503-1520. doi:10.1080/00207549408957019Moghaddas, R., Houshmand, M. (2008). Job-shop scheduling problem with sequence dependent setup times. Proceedings of the International MultiConference of Engineers and Computer Scientists,2, 978-988.Mousakhani, M. (2013). Sequence-dependent setup time flexible job shop scheduling problem to minimise total tardiness. International Journal of Production Research, 51(12), 3476-3487. doi:10.1080/00207543.2012.746480Naderi, B., Zandieh, M., & Fatemi Ghomi, S. M. T. (2008). Scheduling sequence-dependent setup time job shops with preventive maintenance. The International Journal of Advanced Manufacturing Technology, 43(1-2), 170-181. doi:10.1007/s00170-008-1693-0Najid, N. M., Dauzere-Peres, S., & Zaidat, A. (s. f.). A modified simulated annealing method for flexible job shop scheduling problem. IEEE International Conference on Systems, Man and Cybernetics. doi:10.1109/icsmc.2002.1176334Nouiri, M., Bekrar, A., Jemai, A., Niar, S., & Ammari, A. C. (2015). An effective and distributed particle swarm optimization algorithm for flexible job-shop scheduling problem. Journal of Intelligent Manufacturing, 29(3), 603-615. doi:10.1007/s10845-015-1039-3Oddi, A., Rasconi, R., Cesta, A., & Smith, S. (2011). Applying iterative flattening search to the job shop scheduling problem with alternative resources and sequence dependent setup times. In COPLAS 2011 Proceedings of the Workshopon Constraint Satisfaction Techniques for Planning and Scheduling Problems, pp. 15-22.Pezzella, F., Morganti, G., & Ciaschetti, G. (2008). A genetic algorithm for the Flexible Job-shop Scheduling Problem. Computers & Operations Research, 35(10), 3202-3212. doi:10.1016/j.cor.2007.02.014Sadrzadeh, A. (2013). Development of Both the AIS and PSO for Solving the Flexible Job Shop Scheduling Problem. Arabian Journal for Science and Engineering, 38(12), 3593-3604. doi:10.1007/s13369-013-0625-ySaidi-Mehrabad, M., & Fattahi, P. (2006). Flexible job shop scheduling with tabu search algorithms. The International Journal of Advanced Manufacturing Technology, 32(5-6), 563-570. doi:10.1007/s00170-005-0375-4Vilcot, G., & Billaut, J.-C. (2011). A tabu search algorithm for solving a multicriteria flexible job shop scheduling problem. International Journal of Production Research, 49(23), 6963-6980. doi:10.1080/00207543.2010.526016Shi-Jin, W., Bing-Hai, Z., & Li-Feng, X. (2008). A filtered-beam-search-based heuristic algorithm for flexible job-shop scheduling problem. International Journal of Production Research, 46(11), 3027-3058. doi:10.1080/00207540600988105Wang, S., & Yu, J. (2010). An effective heuristic for flexible job-shop scheduling problem with maintenance activities. Computers & Industrial Engineering, 59(3), 436-447. doi:10.1016/j.cie.2010.05.016Zandieh, M., Yazdani, M., Gholami, M., & Mousakhani, M. (2009). A Simulated Annealing Algorithm for Flexible Job-Shop Scheduling Problem. Journal of Applied Sciences, 9(4), 662-670. doi:10.3923/jas.2009.662.670Zambrano Rey, G., Bekrar, A., Prabhu, V., & Trentesaux, D. (2014). Coupling a genetic algorithm with the distributed arrival-time control for the JIT dynamic scheduling of flexible job-shops. International Journal of Production Research, 52(12), 3688-3709. doi:10.1080/00207543.2014.881575Zhang, G., Gao, L., & Shi, Y. (2011). An effective genetic algorithm for the flexible job-shop scheduling problem. Expert Systems with Applications, 38(4), 3563-3573. doi:10.1016/j.eswa.2010.08.145Zhang, G., Shao, X., Li, P., & Gao, L. (2009). An effective hybrid particle swarm optimization algorithm for multi-objective flexible job-shop scheduling problem. Computers & Industrial Engineering, 56(4), 1309-1318. doi:10.1016/j.cie.2008.07.021Zhou, Y., Li, B., & Yang, J. (2005). Study on job shop scheduling with sequence-dependent setup times using biological immune algorithm. The International Journal of Advanced Manufacturing Technology, 30(1-2), 105-111. doi:10.1007/s00170-005-0022-0Ziaee, M. (2013). A heuristic algorithm for solving flexible job shop scheduling problem. The International Journal of Advanced Manufacturing Technology, 71(1-4), 519-528. doi:10.1007/s00170-013-5510-zZribi, N., Kacem, I., Kamel, A. E., & Borne, P. (2007). Assignment and Scheduling in Flexible Job-Shops by Hierarchical Optimization. IEEE Transactions on Systems, Man and Cybernetics, Part C (Applications and Reviews), 37(4), 652-661. doi:10.1109/tsmcc.2007.89749
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