Self-Powered Wearable Biosensors

Wearable biosensors hold the potential of revolutionizing personalized healthcare and telemedicine. Advances in chemical sensing, flexible materials, and scalable manufacturing techniques now allow wearables to detect key physiological indicators such as temperature, vital signs, body motion, and molecular biomarkers. With these systems operating on the skin, they enable continuous and noninvasive disease diagnosis and health monitoring. Such complex devices, however, require suitable power sources in order to realize their full capacity. Emerging wearable energy harvesters are attractive for addressing the challenges of a wearable power supply. These harvesters convert various types of ambient energy sources (e.g., biomechanical energy, biochemical energy, and solar energy) into electricity. In some circumstances, the harvested electrical signals can directly be used for active sensing of physiological parameters. On the other hand, single or hybrid wearable energy harvesters, when integrated with power management circuits and energy storage devices, could power additional biosensors as well as signal processing and data transmission electronics. Self-powered sensor systems operate continuously and sustainably without an external power supply are promising candidates in the next generation of wearable electronics and the Internet of Things. This Account highlights recent progress in self-powered wearable sensors toward personalized healthcare, covering biosensors, energy harvesters, energy storage, and power supply strategies. The Account begins with an introduction of our wearable biosensors toward an epidermal detection of physiological information. Advances in structural and material innovations enable wearable systems to measure both biophysical and biochemical indicators conformably, accurately, and continuously. We then discuss emerging technologies in wearable energy harvesting, classified according to their capability to scavenge energy from various sources. These include examples of using energy harvesters themselves as active biosensors. Through seamless integration and efficient power management, self-powered wireless wearable sensor systems allow real-time data acquisition, processing, and transmission for health monitoring. The final section of the Account covers the existing challenges and new opportunities for self-powered wearable sensors in health monitoring and human–machine interfaces toward personalized and precision medicine

Rational Design of Flexible and Stretchable Electronics based on 3D Printing

Flexible and stretchable electronics have been considered as the key component for the next generation of flexible devices. There are many approaches to prepare the devices, such as dip coating, spin coating, Mayer bar coating, filtration and transfer, and printing, etc. The effectiveness of these methods has been proven, but some drawbacks cannot be ignored, such as lacking pattern control, labor consuming, requiring complex pretreatment, wasting conductive materials, etc. In this investigation, we propose to adopt 3D printing technology to design flexible and stretchable electronics. The objective is to rationally design flexible and stretchable sensors, simplify the preparation process, form the sample with the complex desirable patterns, and promote the performance of the samples. The dissertation comprises of three major parts: water-induced polymer swelling and its application in soft electronics, utilizing 3D printing to transfer conductive layer into elastomer for building soft electronics, and 3D printing of functional devices. In the first part, we developed the soft electronics with wrinkled structure via 3D printing and water-induced polymer swelling, which can avoid some disadvantages in conventional method, e.g., pre-stretching and organic solvent-induced polymer swelling, including mechanical loss, negative effect to human health, and unidirectionally response to external deformation. Water-induced polymer swelling was achieved by introducing soluble particles into silicone matrixes and soaking the polymer composites in aqueous solution. We have investigated the characteristics and mechanisms of water-induced polymer swelling. Then, the conductive materials were deposited on the swollen sample to form the desired wrinkled structures for stretchable sensors. Furthermore, a dopamine layer was adopted to enhance the adhesion of matrix and conductive layer. The improvement was a key enabler to achieve superior electrical properties of 3D printed stretchable sensors for long-term cyclic stretching. We have demonstrated a series of human motion detection by using these stretchable strain sensors. Another part is designing flexible electrodes with desirable complex pattern by transferring a conductive layer into soft substrates during a 3D printing process. Taking advantage of extrusion pressure and polymer adhesion, the thin conductive layers were embedded into the printed polymer patterns, which can achieve conductive flexible electronics with desirable complex patterns. High-quality transfer has been achieved through adjusting conductive layer thickness, nozzle-to-substrate distance, and printing parameters, etc. Moreover, various printing patterns were created, and their properties were exhibited. The stretchable sensors showed an outstanding stress-strain relationship and electrical response to external deformations. The third part is about 3D printing of functional devices. In the collaborated study, the drug particles were introduced into silicone matrix to prepare the drug-eluting devices. When water molecules transported into the silicone matrix, the loaded drug particles decomposed and released nitric oxide (NO) enabling antibacterial properties. It is noted that 3D printing is creatively employed to form the desirable patterns. We also observed a self-wiring effect in the printing process, i.e., the printed device is covered by a drug-free layer due to the diffusion of a low viscosity silicone component during printing, which can be utilized to prevent drug release bursts and to form a gradient drug-loaded device. The printed samples showed a sustainable NO release and good antibacterial property. Furthermore, the water-induced polymer swelling was possible to be used as actuator in humidity environment. There are some highlights deserving emphasis in the dissertation. Firstly, the water-induced polymer swelling is proposed to develop the flexible and stretchable electronics. The findings have a wide potential application. Additionally, a drug-eluting polymer device with a drug-loaded bulk and a drug-free coating is prepared via leveraging self-wiring effect in 3D printing. The structure can regulate the drug release rate. On the other hand, the additive manufacturing platform offers unique opportunities to produce drug-eluting silicone devices in a customized manner. Finally, 3D printing is employed to encapsulate the conductive layers to achieve the flexible electronics with patterned structure and high performances. The facile and effective approach provides a distinctive view in advancing the development of stretchable electronics

Wearable Electromechanical Sensors and Its Applications

Wearable electromechanical sensor transforms mechanical stimulus into electrical signals. The main electromechanical sensors we focus on are strain and pressure sensors, which correspond to two main mechanical stimuli. According to their mechanisms, resistive and capacitive sensor attracts more attentions due to their simple structures, mechanisms, preparation method, and low cost. Various kinds of nanomaterials have been developed to fabricate them, including carbon nanomaterials, metallic, and conductive polymers. They have great potentials on health monitoring, human motion monitoring, speech recognition, and related human-machine interface applications. Here, we discuss their sensing mechanisms and fabrication methods and introduce recent progress on their performances and applications

Revolutionizing digital healthcare networks with wearable strain sensors using sustainable fibers

Wearable strain sensors have attracted research interest owing to their potential within digital healthcare, offering smarter tracking, efficient diagnostics, and lower costs. Unlike rigid sensors, fiber‐based ones compete with their flexibility, durability, adaptability to body structures as well as eco‐friendliness to environment. Here, the sustainable fiber‐based wearable strain sensors for digital health are reviewed, and material, fabrication, and practical healthcare aspects are explored. Typical strain sensors predicated on various sensing modalities, be it resistive, capacitive, piezoelectric, or triboelectric, are explained and analyzed according to their strengths and weaknesses toward fabrication and applications. The applications in digital healthcare spanning from body area sensing networks, intelligent health management, and medical rehabilitation to multifunctional healthcare systems are also evaluated. Moreover, to create a more complete digital health network, wired and wireless methods of data collection and examples of machine learning are elaborated in detail. Finally, the prevailing challenges and prospective insights into the advancement of novel fibers, enhancement of sensing precision and wearability, and the establishment of seamlessly integrated systems are critically summarized and offered. This endeavor not only encapsulates the present landscape but also lays the foundation for future breakthroughs in fiber‐based wearable strain sensor technology within the domain of digital health

3D printing assisted development of bioinspired structure and device for advanced engineering

Smart materials with bio-inspired structure and stimuli responsive features can sense the external and internal condition changes, such as temperature, light intensity, pH or ion concentration. Those unique functions have been widely utilized in cutting edge engineering applications, such as flexible sensors, soft robotics and tissue engineering. Meanwhile, conventional manufacturing methods such as moulding, and lithography-based microfabrication still represent the mainstream force in scale up manufacturing. Considerable limitations for these technologies, such as on demand rapid prototyping, the high cost and low-volume production, remain to be overcome. In this PhD project, I explored the advanced manufacturing in facilitating the complex structure, with higher controllability, lower prototyping cost and extended applications (flexible sensors, soft robots, biomedical devices, etc.). The key practice is to utilize the high resolution 3D printing technology to create dedicated bio inspired structures based on functional materials. Combined with advanced micro/nano engineering, we have achieved a variety of techniques/prototypes for future applications, such as optical control, micro-fluidic and bio-medical systems, etc

MANIPULATION OF NANOSCALE WRINKLES ON TRANSPARNET AND FLEXILBE FILMS FOR MULTI-MODAL STRUCTURL COLORATION

Department of Mechanical EngineeringMost materials and devices with structurally switchable color features responsive to external stimuli can actively and flexibly display various colors. However, realizing covert???overt transformation behavior, especially switching between transparent and colored states, is more challenging. Current stimulus-response pattern hiding and displaying technology responds to numerous external stimuli (temperature, light, mechanical stimulation, etc.) and causes a change in dye properties and in the spacing of nanostructures. In this phase change method, it is difficult to completely hide information because patterns are easily expressed due to limited viewing angles or irregular external conditions. Therefore, there is a need for a method of controlling a transparent nanoscale surface that can completely hide information. Thus, we introduce a method of forming traditional buckling-type corrugations using bilayer-like or trilayer film. In addition, the photonic structure is fabricated using an inkjet printing method and completely laminated into the film. Moreover, in this dissertation , we study the principle of structural color in which living organisms have color by a nanostructure without pigment and the characteristics of the nanostructured photonic crystal hidden in it and design a color-changing nanostructure for single and complex structural colors. Nanoscale wrinkles are generated on the ductile top surface of various multilayered substrates by external stimuli, and their geometrical and optical features are determined by the material and structural properties of the laminated films. First, we develop a bilayer-like laminated film with a rigid SiO2-nanoparticle (NP)-encapsulated poly(dimethylsiloxane) (PDMS) composite structure surrounded by soft PDMS as a multidimensional structural color platform. Owing to the similarity in the optical properties of PDMS and SiO2 NPs, this device is fully transparent in the normal state. However, as their mechanical strengths differ considerably, upon compressive loading, buckling-type instability arises on the surface of the laminate, leading to the generation of 1D or 2D wrinkled patterns in the form of gratings. As a result, we demonstrate an application of the device in which quick response codes are displayed or hidden as covert???overt convertible-colored patterns for optical encryption/decryption, showing their remarkable potential for anti-counterfeiting applications. Second, we describe a thin trilayer film that can generate various wrinkles on transparent and flexible films in the presence of external mechanical bending. In particular, the wrinkle wavelength can be controlled on a tens of nanometer scale by modulating the material properties of each layer. This active modulation plays a critical role in determining resulting structural color spectra. In other words, the wrinkles function as a diffraction grating so that the film displays bright structural colors under bending conditions. After the bending stress is released, the wrinkles disappear and the film becomes transparent again. Lastly, we demonstrate that the material and structural patterning technique shows remarkable potential for structural coloration applications such as multimodal displays and novel barcode-based anti-counterfeiting techniques.ope

Light-Material Interactions Using Laser and Flash Sources for Energy Conversion and Storage Applications.

This review provides a comprehensive overview of the progress in light-material interactions (LMIs), focusing on lasers and flash lights for energy conversion and storage applications. We discuss intricate LMI parameters such as light sources, interaction time, and fluence to elucidate their importance in material processing. In addition, this study covers various light-induced photothermal and photochemical processes ranging from melting, crystallization, and ablation to doping and synthesis, which are essential for developing energy materials and devices. Finally, we present extensive energy conversion and storage applications demonstrated by LMI technologies, including energy harvesters, sensors, capacitors, and batteries. Despite the several challenges associated with LMIs, such as complex mechanisms, and high-degrees of freedom, we believe that substantial contributions and potential for the commercialization of future energy systems can be achieved by advancing optical technologies through comprehensive academic research and multidisciplinary collaborations

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Department of Energy EngineeringElectronic skins (e-skins) enabling to detect various mechanical/chemical stimuli and environmental conditions by converting into various electrical and optical signals have attracted much attentions for various fields including wearable electronics, intelligent/medical robotics, healthcare monitoring devices, and haptic interfaces. Conventional e-skins have been widely used for the realization of these applications, however it is still considered that new e-skins with enhanced sensor performances (i.e. sensitivity, flexibility, multifunctionality, etc.) should be developed. In accordance with these demands, two approaches to explore novel functional materials or to modify device architectures have been introduced for enhancing sensor performance and acquiring multifunctional sensing capabilities. Firstly, a synthesis of multifunctional materials combined with conductive fillers (carbon nanotube, graphene oxide) and functional polymer matrix (i.e. ferroelectric polymer, elastomer) can provide the multimodal sensing capability of various stimuli and stretchability. Secondly, controlling design of device structures into various micro/nanostructures enables a significant improvement on sensing capabilities of e-skins with sensitivity and multidirectional force sensing, resulting from structural advantages such as large surface area, effective stress propagation, and anisotropic deformation. Therefore, a demonstration of e-skin combined with the functional composites and uniquely designed microstructures can offer a powerful platform to realize ideal sensor systems for next generation applications such as wearable electronics, healthcare devices, acoustic sensor, and haptic interface devices. In this thesis, we introduce the novel multifunctional and high performance electronic skins combined with various types of composite materials and nature-inspired 3D microstructures. Firstly, Chapter 1 briefly introduces various types of e-skins and the latest research trends of microstructured e-skins and summarizes the key components for their promising application fields. In chapters 2 and 3, mimicked by interlocking system between epidermal and dermal layers in human skin, we demonstrate the piezoresistive e-skins based on CNT/PDMS composite materials with interlocked microdome arrays for great pressure sensitivity and multidirectional force sensing capabilities. In chapter 4, we conduct in-depth study on giant tunneling piezoresistance in interlocking system and investigate systematically on the geometrical effect of microstructures on multidirectional force sensitivity and selectivity in interlocking sensor systems. In chapter 5, we demonstrate the ferroelectric e-skin that can detect and discriminate the static/dynamic touches and temperature inspired by multi-stimuli detection of various mechanoreceptors in human skin. Using the multifunctional sensing capabilities, we demonstrated our e-skin to the temperature-dependent pressure monitoring of artery vessel, high-precision acoustic sound detection, and surface texture recognition of various surfaces. In chapter 6, we demonstrate the linear and wide range pressure sensor with multilayered composite films having interlocked microdomes. In chapter 7, we present a new-concept of e-skin based on mechanochromic polymer and porous structures for overcoming limitations in conventional mechanochromic systems with low mechanochromic performances and limited stretchability. In addition, our mechanochromic e-skins enable the dual-mode detection of static and dynamic forces without any external power. Our e-skins based on functional composites and uniquely designed microstructures can provide a solid platform for next generation eskin in wearable electronics, humanoid robotics, flexible sensors, and wearable medical diagnostic systems.clos

Hierarchical Honeycomb-structured Electret/Triboelectric Nanogenerator for Biomechanical and Morphing Wing Energy Harvesting

Flexible, compact, lightweight and sustainable power sources are indispensable for modern wearable and personal electronics and small-unmanned aerial vehicles (UAVs). Hierarchical honeycomb has the unique merits of compact mesostructures, excellent energy absorption properties and considerable weight to strength ratios. Herein, a honeycomb-inspired triboelectric nanogenerator (h-TENG) is proposed for biomechanical and UAV morphing wing energy harvesting based on contact triboelectrification wavy surface of cellular honeycomb structure. The wavy surface comprises a multilayered thin film structure (combining polyethylene terephthalate, silver nanowires and fluorinated ethylene propylene) fabricated through high-temperature thermoplastic molding and wafer-level bonding process. With superior synchronization of large amounts of energy generation units with honeycomb cells, the manufactured h-TENG prototype produces the maximum instantaneous open-circuit voltage, short-circuit current and output power of 1207 V, 68.5 μA and 12.4 mW, respectively, corresponding to a remarkable peak power density of 0.275 mW/cm3 (or 2.48 mW/g) under hand-pressing excitations. Attributed to the excellent elastic property of self-rebounding honeycomb structure, the flexible and transparent h-TENG can be easily pressed, bent, and integrated into shoes for real-time insole plantar pressure mapping. The lightweight and compact h-TENG is further installed into a morphing wing of small UAVs for efficiently converting the flapping energy of ailerons into electricity for the first time. This research demonstrates this new conceptualizing single h-TENG device's versatility and viability for broad-range real-world application scenarios

Plasma engineering of microstructured piezo – Triboelectric hybrid nanogenerators for wide bandwidth vibration energy harvesting

We introduce herein the advanced application of low-pressure plasma procedures for the development of piezo and triboelectric mode I hybrid nanogenerators. Thus, plasma assisted deposition and functionalization methods are presented as key enabling technologies for the nanoscale design of ZnO polycrystalline shells, the formation of conducting metallic cores in core@shell nanowires, and for the solventless surface modification of polymeric coatings and matrixes. We show how the perfluorinated chains grafting of polydimethylsiloxane (PDMS) provides a reliable approach to increase the hydrophobicity and surface charges at the same time that keeping the PDMS mechanical properties. In this way, we produce efficient Ag/ZnO convoluted piezoelectric nanogenerators supported on flexible substrates and embedded in PDMS compatible with a contact–separation triboelectric architecture. Factors like crystalline texture, ZnO thickness, nanowires aspect ratio, and surface chemical modification of the PDMS are explored to optimize the power output of the nanogenerators aimed for harvesting from low-frequency vibrations. Just by manual triggering, the hybrid device can charge a capacitor to switch on an array of color LEDs. Outstandingly, this simple three-layer architecture allows for harvesting vibration energy in a wide bandwidth, thus, we show the performance characteristics for frequencies between 1 Hz and 50 Hz and demonstrate the successful activation of the system up to ca. 800 Hz.EMERGIA Junta de Andalucía programUniversity of Seville the VI PPIT-USICMS and the CITIUS from the University of Sevill