A New Mathematical Programming Formulation for the Single-Picker Routing Problem in a Single-Block Layout

The Single-Picker Routing Problem deals with the determination of sequences according to which items have to be picked in a distribution warehouse and the identification of the corresponding paths which have to be travelled by human operators (order pickers). The Single-Picker Routing Problem represents a special case of the classic Traveling Salesman Problem (TSP) and, therefore, can also be modeled as a TSP. However, the picking area of a warehouse typically possesses a block layout, i.e. the items are located in parallel picking aisles, and the order pickers can only change over to another picking aisle at certain positions by means of so-called cross aisles. In this paper, for the first time a mathematical programming formulation is proposed which takes into account this specific property. Based on extensive numerical experiments, it is shown that the proposed formulation is superior to standard TSP formulations

Improved formulations of the joint order batching and picker routing problem

Order picking is the process of retrieving ordered products from storage locations in warehouses. In picker-to-parts order picking systems, two or more customer orders may be grouped and assigned to a single picker. Then routing decision regarding the visiting sequence of items during a picking tour must be made. (J.Won and S.Olafsson 2005) found that solving the integrated problem of batching and routing enables warehouse managers to organize order picking operations more efficiently compared with solving the two problems separately and sequentially. We therefore investigate the mathematical programming formulation of this integrated problem. We present several improved formulations for the problem based on the findings of (Valle, Beasley, and da Cunha 2017), that can significantly improve computational results. More specifically, we reconstruct the connectivity constraints and generate new cutting planes in our branch-and-cut framework. We also discuss some problem properties by studying the structure of the graphical representation, and we present two types of additional constraints. We also consider the no-reversal case of this problem. We present efficient formulations by building different auxiliary graphs. Finally, we present computational results for publicly available test problems for single-block and multiple-block warehouse configurationsComment: 37 pages, 11 figures, 7 table

Exact algorithms for the order picking problem

Order picking is the problem of collecting a set of products in a warehouse in a minimum amount of time. It is currently a major bottleneck in supply-chain because of its cost in time and labor force. This article presents two exact and effective algorithms for this problem. Firstly, a sparse formulation in mixed-integer programming is strengthened by preprocessing and valid inequalities. Secondly, a dynamic programming approach generalizing known algorithms for two or three cross-aisles is proposed and evaluated experimentally. Performances of these algorithms are reported and compared with the Traveling Salesman Problem (TSP) solver Concorde

Metaheuristics for the Order Batching Problem in Manual Order Picking Systems

In manual order picking systems, order pickers walk or drive through a distribution warehouse in order to collect items which are requested by (internal or external) customers. In order to perform these operations effciently, it is usually required that customer orders are combined into (more substantial) picking orders of limited size. The Order Batching Problem considered in this paper deals with the question of how a given set of customer orders should be combined such that the total length of all tours is minimized which are necessary to collect all items. The authors introduce two metaheuristic approaches for the solution of this problem; the rst one is based on Iterated Local Search, the second one on Ant Colony Optimization. In a series of extensive numerical experiments, the newly developed approaches are benchmarked against classic solution methods. It is demonstrated that the proposed methods are not only superior to existing methods, but provide solutions which may allow for operating distribution warehouses signicantly more effcient.Warehouse Management, Order Picking, Order Batching, Iterated Local Search, Ant Colony Optimization

Lower and upper bounds for the joint batching, routing and sequencing problem

Warehouses are nowadays the scene of complex logistic problems integrating different decision layers. This paper addresses the Joint Order Batching, Picker Routing and Sequencing Problem with Deadlines (JOBPRSP-D) in rectangular warehouses. To tackle the problem an exponential linear programming formulation is proposed. It is solved with a column generation heuristic able to provide valid lower and upper bounds on the optimal value. We start by showing that the JOBPRSP-D is related to the bin packing problem rather than the scheduling problem. We take advantage of this aspect to derive a number of valid inequalities that enhance the resolution of the master problem. The proposed algorithm is evaluated on publicly available data-sets. It is able to optimally solve instances with up to 18 orders in few minutes. It is also able to prove optimality or to provide high-quality lower bounds on larger instances with 100 orders. To the best of our knowledge this is the first paper that provides optimality guarantee on large size instances for the JOBPRSP-D, thus the results can be used to assert the quality of heuristics proposed for the same problem